Combination Tuning Probes for Load Pull Tuners

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing load pull methods for testing microwave transistors lack the ability to achieve a large maximum to minimum frequency coverage and high tuning dynamic range without increasing the cost or requiring external mechanical intervention, and current tuning probes do not allow for independent vertical movement of slugs, limiting their frequency coverage and dynamic range.

Innovation Solution

A combination tuning probe is developed using two or more slugs, mounted on a mobile tuner carriage with independent vertical axes, allowing for smooth, continuous vertical movement and linked to prevent gaps that could cause resonances, thereby extending the frequency coverage and dynamic range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single tuning probe is used, then the device complexity is low, but the frequency coverage range is limited

Engineering Contradiction:
Improvefrequency coverage rangeVSAvoidtuner structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The tuning probe is segmented into multiple slugs (first slug, second slug, third slug) that can be independently positioned along the center conductor. Each slug can be adjusted to different positions to achieve different frequency coverage ranges, allowing the tuner to cover a broader frequency spectrum without requiring a completely different tuner structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple slugs are nested along the same center conductor, with each slug capable of independent vertical movement. The slugs can be positioned at different heights to create overlapping frequency coverage, effectively nesting multiple tuning functions within a single probe structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the horizontal length of the probe is increased to increase maximum controllable capacitance, then the tuning dynamic range is improved, but the risk of short circuit increases

Engineering Contradiction:
Improvetuning dynamic rangeVSAvoidshort circuit risk
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

Instead of increasing the horizontal length of the probe, the invention transitions to vertical positioning of multiple slugs along the center conductor. The slugs can be moved independently in the vertical dimension to achieve the desired capacitance range without extending the horizontal footprint, thereby maintaining reliability while improving tuning dynamic range.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If statically positioned multi slug tuning probes are used, then the tuning dynamic in certain frequency areas is increased, but the frequency coverage across all bands is limited

Engineering Contradiction:
Improvefrequency coverage across all bandsVSAvoidprobe positioning complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The slugs are made dynamically positionable along the center conductor rather than being statically fixed. Each slug can be independently adjusted to different vertical positions to optimize performance across different frequency bands, enabling continuous frequency coverage without requiring multiple fixed probe configurations.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combination tuning probe achieves a broader frequency range, increasing the maximum to minimum frequency coverage by up to three decades without redesigning the tuner, while minimizing cost and mechanical intervention, and ensures continuous frequency coverage by maintaining contact between slugs.

Implementation Method 1

Since the tuning probe 34 is capacitively coupled with the center conductor 33

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 2

Various types of resonant or combination tuning probes, including one or more slugs, have been reported before

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS11621468B1Combination probes for load pull tuner
Publication Date: 2023.04.04 FOCUS MICROWAVES
  • US11621468B1 patent drawing
  • US11621468B1 patent drawing
  • US11621468B1 patent drawing

AI summary

Combination tuning probes for slide screw load pull tuners allow larger frequency coverage Fmax/Fmin and higher GAMMA beyond the capacity of existing tuning probes. This is done by combining two or more equally or unequally long tuning slugs into a combination probe, the slugs being mounted in the same mobile tuner carriage using two or more independent vertical axes. To avoid spurious resonance phenomena the tuning slugs are driven parallel vertically in close proximity or sliding on each-other, are linked to each-other and guided appropriately allowing smooth, un-inhibited and continuous vertical movement of the metallic bodies.