Combination Washer-Dryer Spin Cycle with Concurrent Heated Air Drying
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Solution Overview
Problem
Combination washer/dryer appliances often have inefficient spin cycles that leave high moisture content in laundry articles, leading to longer cycle times and increased energy consumption, and are prone to interruptions due to load unbalance.
Innovation Solution
A combination washer/dryer appliance with a controller that executes a spin cycle up to a wash cycle maximum speed and operates the dryer system to provide heated air during the spin cycle, reducing moisture content and addressing load unbalance by pausing and restarting the cycle as needed.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If the spin cycle runs at high speed to remove moisture, then moisture content is reduced, but load unbalance causes cycle interruptions
Solution Approach 1:
The dryer system is activated before the spin cycle completes to preemptively address moisture content. This preliminary drying action prevents load unbalance from developing during the spin cycle, thereby maintaining cycle continuity while effectively reducing moisture.
Solution Approach 2:
The dryer system acts as an intermediary between the spin cycle and the drying cycle. By introducing heated air during the spin cycle, it mediates the moisture removal process, allowing the spin cycle to maintain high speed without causing load unbalance interruptions.
2Quantity of substance
If the spin cycle runs longer to remove moisture, then moisture content is reduced, but cycle time increases
Solution Approach 1:
The patent merges the spin cycle and drying cycle by operating the dryer system during the spin cycle. This combination allows moisture removal to occur simultaneously with spinning, reducing the need for extended spin times and subsequent drying times, thereby decreasing overall cycle time while effectively reducing moisture content.
Solution Approach 2:
The dryer system operates continuously during the spin cycle rather than waiting for the spin cycle to complete. This continuous useful action ensures moisture is removed throughout the entire process, eliminating the need for longer separate drying cycles and reducing total cycle time.
3Quantity of substance
If the dryer system operates during the spin cycle, then moisture content is reduced, but device complexity increases
Solution Approach 1:
The dryer system is designed to serve multiple functions: it operates during the spin cycle to reduce moisture content, and continues operation after the spin cycle to complete the drying process. This multi-functionality allows a single system to handle both moisture removal phases, reducing the need for separate dedicated systems and managing complexity through versatile design.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach reduces moisture content, shortens drying times, and decreases energy consumption by integrating the dryer system into the spin cycle, enhancing overall efficiency and performance.
Implementation Method 1
operating the dryer system prior to completion of performing the spin cycle to provide heated air to the chamber at the laundry basket during the spin cycle
Implementation Method 2
The dryer system is configured to receive a flow of fluid from the chamber and remove moisture from the flow of fluid
Data Source
AI summary
A combination washer/dryer laundry appliance is provided, including a cabinet defining an interior volume, a tub mounted within the interior volume of the cabinet, a laundry basket rotatably mounted within the tub, the laundry basket defining a chamber for the receipt of laundry articles, and a dryer system coupled to the tub. The dryer system is in fluid communication with the chamber and configured to receive a flow of fluid from the chamber and remove moisture from the flow of fluid and provide dried air to the chamber. The laundry appliance configured to perform, at the laundry basket, a spin cycle, and operate the dryer system prior to completion of performing the spin cycle.


