Combination washer-dryer with expandable drum

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Solution Overview

Problem

Combination washer dryers face issues with uneven washing and drying capacities due to a single drum serving both functions, leading to improper drying and lint clogging, making them unreliable household appliances.

Innovation Solution

A radially expandable drum with flexible gaskets that contracts during the washing phase for efficient cleaning and expands during the drying phase to enhance air circulation, controlled by sensors and motors for automated expansion and contraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single drum is used for both washing and drying functions, then space is saved and convenience is improved, but washing and drying capacities become uneven leading to improper drying and lint clogging

Engineering Contradiction:
Improvedual function capabilityVSAvoiddrying performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The drum's internal volume is made dynamically adjustable through radial expansion and contraction. During washing phase, the drum maintains a compact configuration for effective washing. During drying phase, the drum radially expands to increase internal volume, improving air circulation and drying performance. This dynamic adaptation resolves the contradiction by allowing the same drum to optimize its geometry for each specific function.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The drum geometry parameter (internal volume) is changed between washing and drying phases through radial expansion. The drum transitions from a smaller compact volume during washing to a larger expanded volume during drying, thereby adapting its physical parameters to match the requirements of each phase and eliminating the performance imbalance.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If a fixed drum design is used, then manufacturing is simpler, but the appliance cannot optimize performance for both washing and drying phases

Engineering Contradiction:
Improvedrum constructionVSAvoidphase-specific optimization
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The drum is segmented into multiple expandable sections or panels that can radially expand and contract independently or in unison. This segmentation allows the drum to change its overall geometry while maintaining manufacturing feasibility through modular construction. Each segment can be manufactured separately and then assembled with expansion joints, balancing manufacturing simplicity with functional adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drum transitions from a static fixed design to a dynamic expandable design. The drum incorporates expansion mechanisms that allow it to radially expand during drying and contract during washing, enabling phase-specific optimization while maintaining a relatively simple base structure that can be manufactured using standard techniques.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves cleaning efficiency during washing and drying efficiency, reducing lint buildup and enhancing the reliability of combination washer dryers by optimizing drum volume for each phase.

Implementation Method 1

The sections can be interconnected by a plurality of flexible gaskets. The drum can be configured to expand radially

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

an expansion and contraction motor operatively coupled with the drum in the housing to drive radial expansion and contraction of the drum

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS11739465B2Combination washer-dryer with expandable drum
Publication Date: 2023.08.29 SAMSUNG ELECTRONICS CO LTD
  • US11739465B2 patent drawing
  • US11739465B2 patent drawing
  • US11739465B2 patent drawing

AI summary

A drum for a combination washer dryer can include a plurality of sections. The sections can be interconnected by a plurality of flexible gaskets. The drum can be configured to expand and contract radially. The drum can radially expand to dry wet laundry during a drying phase following a washing phase in which laundry is washed.