Combined Cycle Missile Engine Segmentation

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Solution Overview

Problem

Conventional missile propulsion systems face limitations in range and payload due to oxidizer transport requirements, and have safety hazards from accidental ignition of liquid bi-propellant systems, necessitating the development of an insensitive and efficient variable cycle engine.

Innovation Solution

A combined cycle missile propulsion system separates fuel and oxidizer into liquid and solid states, using independently actuated valves to control their mixing and combustion, allowing operation in multiple modes including rocket, ramjet, and scramjet, minimizing hazards and optimizing performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If liquid bi-propellant rocket systems are used to propel missiles, then thrust and speed are improved, but safety hazards increase due to risk of accidental ignition

Engineering Contradiction:
ImprovethrustVSAvoidaccidental ignition hazard
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The propulsion system is segmented into separate fuel and oxidizer storage systems. The fuel (liquid hydrogen or hydrocarbon) and oxidizer (liquid oxygen) are stored in independent tanks with separate delivery systems, preventing accidental mixing and ignition while maintaining the ability to generate high thrust when properly combined

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An intermediary control system with independently actuated valves is introduced between the fuel and oxidizer storage systems. This intermediary mechanism allows precise control over when and how the propellants are mixed, enabling thrust generation while preventing unauthorized or accidental combustion through multiple safety layers

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If oxidizer is transported in the missile, then thrust is improved, but range is reduced due to take-off mass constraints

Engineering Contradiction:
ImprovethrustVSAvoidrange
Core Design Contradiction:
PowerVSLength of moving object

Solution Approach 1:

The propulsion system dynamically transitions between different operational modes: carrying full oxidizer for initial rocket-powered thrust to achieve high speed, then switching to air-breathing mode where atmospheric oxygen replaces the carried oxidizer, extending range while maintaining thrust capability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the oxidizer source parameter from carried liquid oxygen to atmospheric oxygen during flight. This parameter change allows the missile to shed oxidizer mass after initial acceleration, converting to ramjet or scramjet mode to achieve extended range without sacrificing the initial thrust needed for high-speed flight

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If fuel flow is controlled in ramjet to maintain proper ratio, then combustion efficiency is improved, but system complexity increases

Engineering Contradiction:
Improvecombustion efficiencyVSAvoidfuel flow control system
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The fuel flow control system incorporates feedback mechanisms that monitor combustion conditions and atmospheric parameters, automatically adjusting fuel flow rates to maintain optimal fuel-to-oxidizer ratios. This feedback control achieves high combustion efficiency while managing complexity through intelligent control algorithms rather than overly complex mechanical systems

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high performance with reduced sensitivity to accidental ignition, enabling efficient operation in various flight modes with enhanced safety and flexibility, maximizing thrust and range while minimizing hazards.

Implementation Method 1

When the fuel is liquid and the oxidizer solid, the engine is referred to as a reverse hybrid engine... liquid oxidizer injected onto a solid fuel

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS8056319B2Combined cycle missile engine system
Publication Date: 2011.11.15 AEROJET ROCKETDYNE INC
  • US8056319B2 patent drawing
  • US8056319B2 patent drawing
  • US8056319B2 patent drawing

AI summary

An insensitive combined cycle missile propulsion system includes a solid fuel contained within a first section of the missile, a liquid oxidizer contained within a second section of the missile and a solid oxidizer contained within a third section of said missile. A first conduit has a first valve communicating the fuel and the oxidizer and a second conduit, spatially removed from the first conduit, has a second valve communicating the fuel and the oxidizer. An inlet system for delivering atmospheric oxygen for combustion with the fuel rich gases generated within the missile and a nozzle exhausts combustion products that result from combustion of the fuel, the liquid and solid oxidizers, and air.