Combined Power Generation System Using Turbine Cooling Air and Waste Heat

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Solution Overview

Problem

Current methods for natural gas regasification and power generation in gas turbine facilities face inefficiencies due to energy loss and environmental impact, particularly when using seawater or burning natural gas for regasification, and there is a need to enhance the efficiency of pressure difference power generation.

Innovation Solution

A combined power generation system that utilizes turbine cooling air and waste heat from a gas turbine power generation facility, incorporating a pressure difference power generation facility, a gas turbine power generation facility, supercritical fluid power generation, and heat exchange mechanisms to optimize energy use and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If natural gas is burned to generate heat for LNG regasification, then regasification can be performed, but energy is wasted

Engineering Contradiction:
Improveenergy waste in regasificationVSAvoidregasification capability
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent combines the LNG regasification process with the gas turbine power generation system by integrating a heat exchanger that uses turbine exhaust heat to regasify LNG. This merging of functions allows the system to simultaneously generate power and regasify LNG without additional energy input, converting what would be wasted exhaust heat into useful regasification energy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent converts the harmful waste heat from turbine exhaust into a beneficial resource for LNG regasification. By directing turbine exhaust through a heat exchanger that transfers thermal energy to liquefied natural gas, the system transforms previously wasted thermal energy into the cooling capability needed for efficient regasification.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If seawater is used for LNG regasification, then regasification can be performed, but marine ecosystems are impacted

Engineering Contradiction:
Improveregasification capabilityVSAvoidimpact on marine ecosystems
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces turbine exhaust gas as an intermediary heat transfer medium between the heat source and the LNG. Instead of using seawater directly for heat exchange, the system uses the exhaust gas in a heat exchanger to transfer thermal energy to the LNG, eliminating direct contact between seawater and the regasification process while still achieving the desired thermal transfer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts the heat transfer function from the seawater and relocates it to a controlled heat exchanger system using turbine exhaust. This separation removes the harmful interaction with marine ecosystems while preserving the essential heat transfer capability needed for regasification.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If pressure reducing valve is used to control natural gas pressure, then pressure control is achieved, but energy is lost

Engineering Contradiction:
Improvepressure controlVSAvoidenergy loss in pressure reduction
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent converts the energy that would be lost as waste heat during pressure reduction into a useful resource. By capturing the thermal energy from the pressure reduction process and routing it through a heat exchanger to preheat combustion air or provide process heat, the system transforms the previously wasted energy into a beneficial contribution to overall system efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The pressure reduction system is designed to serve multiple functions: it controls gas pressure for safe operation while simultaneously generating thermal energy that can be used for preheating, process heating, or power generation. This multi-functionality eliminates the traditional trade-off between pressure control and energy conservation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If turbine cooling air is discharged without utilization, then turbine cooling is achieved, but energy is wasted

Engineering Contradiction:
Improveturbine cooling functionVSAvoidenergy waste in cooling air discharge
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent merges the turbine cooling air discharge with the LNG regasification process by directing the cooled exhaust air through a heat exchanger that contacts the LNG. This integration allows the cooling air, which would otherwise be wasted, to serve a dual purpose: maintaining turbine cooling while providing the thermal energy needed for efficient LNG regasification.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent converts the wasted thermal energy in the discharged cooling air into a beneficial resource for LNG regasification. By capturing this thermal energy in a heat exchanger and using it to cool the LNG, the system transforms what was previously a loss into a valuable contribution to the regasification process.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system increases the generation efficiency of pressure difference power generation and supercritical fluid power generation by effectively utilizing turbine cooling air and waste heat, reducing energy loss and environmental impact, while also regasifying LNG without additional energy sources.

Implementation Method 1

The fuel gas heater may be configured to heat the natural gas in a manner of causing heat exchange between the natural gas to flow into the pressure difference power generation facility and air that flows along the air discharge channel

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

In the waste heat recovery heat exchange facility, heat exchange may occur between the flue gas generated by the gas turbine power generation facility and working fluid for use in the supercritical fluid power generation facility

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

In the LNG heat exchange facility, heat exchange may occur between the working fluid discharged from the supercritical fluid power generation facility and liquefied natural gas (LNG). Through this heat exchange, the working fluid is cooled and the liquefied natural gas is heated to be regasified into natural gas

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

a turbine having a turbine rotor configured to be rotated by the flue gas

Methodology Applied
Scientific EffectGas expansion and force: Turbine

Implementation Method 5

a generator configured to be powered by the turbine

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11261783B2Combined power generation system employing pressure difference power generation
Publication Date: 2022.03.01 DOOSAN HEAVY IND & CONSTR CO LTD
  • US11261783B2 patent drawing
  • US11261783B2 patent drawing
  • US11261783B2 patent drawing

AI summary

A combined power generation system improves the generation efficiency of a pressure difference power generation facility by using at least one of air for cooling a turbine of a gas turbine power generation facility and waste heat of flue gas generated by the gas turbine power generation facility. Working fluid to be used in a supercritical fluid power generation facility is cooled by using cold energy of liquefied natural gas. The system includes an air discharge channel via which compressed air is discharged; a fuel gas heater for heating the natural gas to be introduced into the pressure difference power generation facility by performing a heat exchange between the discharged air and the natural gas being heated; and a cooling air inflow channel for guiding the cooled air passed through the fuel gas heater to a turbine of the gas turbine power generation facility.