Combined Pressure-Temperature Sensing to Simplify Exhaust Mounting

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Solution Overview

Problem

Existing exhaust systems require separate and expensive fluid pressure and temperature sensors, which are costly due to high temperatures and vibrations, and their mounting adds complexity and cost.

Innovation Solution

A combined sensing apparatus with integrated fluid pressure and temperature sensors, housed in a single unit, providing a combined signal output through a control circuitry and single edge nibble transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate fluid pressure and temperature sensors are used, then each sensor can independently measure its parameter, but the system complexity and cost increase due to multiple mounting arrangements and connections

Engineering Contradiction:
Improveindependent measurement capabilityVSAvoidmounting arrangements and connections
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines separate fluid pressure and temperature sensors into a single integrated sensor unit. The housing contains both sensing elements, allowing them to share common mounting structures, sealing arrangements, and connection interfaces. This merging reduces the number of separate mounting arrangements and connections required while maintaining independent measurement capabilities for both parameters.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated sensor unit serves multiple functions simultaneously - measuring both fluid pressure and temperature through a single mounting interface. The housing and sealing arrangements are designed to accommodate multiple sensing functions, eliminating the need for separate mounting arrangements for each sensor type and reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If separate fluid pressure and temperature sensors are used, then each sensor can be optimized for its specific measurement, but the cost increases due to high temperature and vibration requirements

Engineering Contradiction:
Improvesensor optimizationVSAvoidcost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

By integrating multiple sensors into a single unit with shared housing and sealing structures, the patent reduces the total number of components requiring high-temperature and vibration-resistant designs. The common mounting interface and sealing arrangements can be optimized once for the combined unit rather than separately for each sensor, reducing manufacturing cost while maintaining measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of information

If multiple separate sensors are installed, then comprehensive monitoring is achieved, but the number of connections to the ECU increases

Engineering Contradiction:
Improvemonitoring coverageVSAvoidnumber of connections
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The integrated sensor unit combines multiple sensing functions into a single connection interface. Both fluid pressure and temperature measurements are obtained through one mounting arrangement and connection to the ECU, eliminating the need for separate connections for each sensor while maintaining comprehensive monitoring coverage for all parameters.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12359603B2Combined sensor arrangement
Publication Date: 2025.07.15 FORD GLOBAL TECH LLC
  • US12359603B2 patent drawing
  • US12359603B2 patent drawing
  • US12359603B2 patent drawing

AI summary

A sensing apparatus includes two or more sensor arrangements, a housing which is configured to house the two or more sensor arrangements, a first sensor arrangement which is configured to sense a first property, a second sensor arrangement which is configured to sense a second property, and an output arrangement which is configured to provide an output signal from the sensing apparatus in dependence upon an output of the first sensor arrangement and an output of the second sensor arrangement, the first property is different from the second property, and the sensing arrangement is configured to provide a combined signal output by way of the output arrangement.