Combined Warehouse Single Manipulator Storage Control
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Solution Overview
Problem
Current combined warehouses require high technical complexity in control and movement mechanics due to the need for multiple autonomous manipulators for channel and single-place storage machines, which increases operational effort.
Innovation Solution
A combined warehouse design where a single manipulator serves both input and output for channel stores, with a transfer device bridging the two, allowing for a single retrieval device to handle items of different sizes and configurations, and using a chute or conveyor with a braking device for controlled output, reducing the need for suction cups or grippers and simplifying control systems.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If multiple autonomous manipulators are provided for channel and single-place storage machines, then storage and retrieval operations can be performed independently, but technical complexity in control and movement mechanics increases
Solution Approach 1:
The patent combines multiple storage machines (channel store and single-place storage) into a unified system operated by a single manipulator. The manipulator serves both fast-moving items in channel stores and slow-moving items in single-place storage, eliminating the need for separate autonomous manipulators for each storage type and thereby reducing overall system complexity.
Solution Approach 2:
The single manipulator is designed with universal capability to handle different storage locations and item types. It can operate at channel stores for fast-moving items and single-place storage for slow-moving items, making one manipulator perform the functions that previously required multiple specialized manipulators.
2Productivity
If channel stores are designed for fast-moving items with precise width matching, then storage efficiency improves, but adaptability to different item sizes decreases
Solution Approach 1:
The patent divides the storage system into two distinct zones: channel stores for fast-moving items with precise width matching, and single-place storage for slow-moving items with flexible accommodation. This segmentation allows each zone to be optimized for its specific purpose while both zones work together under a unified manipulator system.
Solution Approach 2:
Different parts of the storage system have different characteristics tailored to their specific functions. The channel stores have precise width matching for efficiency, while single-place storage has flexible accommodation for adaptability. Each local area is designed with the quality needed for its primary function.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design reduces technical complexity by enabling efficient handling of diverse items with a single retrieval device, lowering operational effort and allowing for flexible storage and retrieval of fast- and slow-moving items without the need for complex manipulator control or reconfiguration.
Implementation Method 1
He uses a slider to push the objects into the channel he has approached
Implementation Method 2
A transfer device bridging the first channel store is provided, which can be loaded with objects from the first manipulator and transfers them to the second manipulator
Data Source
Figure 1
Figure 2
AI summary
The combined warehouse comprises a channel bracket (L1) with an input end (19) and an output end (20) of a channel for receiving of objects in a row in the channel. A manipulator (M1) operates another channel bracket (L2), whose channel has a combined input and output end. Another manipulator (M2) is provided for removing of the objects from the output end of the channels. The former manipulator is movable along a transverse path (22).