Combiner Alignment Detector Using Visible Light

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Solution Overview

Problem

Current combiner alignment detectors for head-up displays suffer from low sensitivity and directionality awareness, and they can interfere with night vision imaging systems.

Innovation Solution

A system that includes an illuminated reticle spatially coupled to the relay lens assembly and an optical sensor coupled to the combiner or a mirror, using light emitting diodes and diffusers to emit light at specific wavelengths, allowing for precise alignment detection without interfering with night vision systems, and incorporating a control module to determine the position and distance of the combiner relative to the relay lens assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If infrared or near infrared emitters are used in current combiner alignment detectors, then alignment detection can be performed, but sensitivity is low and directionality awareness is poor

Engineering Contradiction:
Improvealignment detection precisionVSAvoidsensitivity and directionality awareness
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent changes the wavelength parameter of the light source from infrared/near-infrared to visible spectrum (400-700nm), specifically using blue LEDs around 450nm. This parameter change enables the use of color filtering to achieve high directionality awareness and sensitivity while eliminating interference with night vision systems that operate in the infrared spectrum

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by using color filters that are spatially positioned to detect specific directional light patterns from the reticle. Each detector is equipped with filters that respond only to specific wavelengths and directions, creating localized sensitivity zones that provide precise directional awareness for alignment detection

Inventive Principle:
Principle #3Local quality

2Measurement precision

If infrared or near infrared emitters are used in current combiner alignment detectors, then alignment detection can be performed, but night vision imaging systems are polluted

Engineering Contradiction:
Improvealignment detection capabilityVSAvoidinterference with night vision systems
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the operational wavelength from infrared to visible spectrum (400-700nm), specifically using blue LEDs around 450nm. This parameter change separates the alignment detection function from the night vision infrared spectrum, eliminating interference while maintaining alignment detection capability through visible light detection with appropriate color filters

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts the alignment detection function from the infrared spectrum and relocates it to the visible spectrum. By using visible light with specific wavelengths and color filters, the system separates alignment detection operations from night vision operations, allowing both functions to operate simultaneously without mutual interference

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If the illuminated reticle is coupled to the relay lens assembly, then movement of the relay lens assembly results in commensurate movement of the reticle for accurate alignment detection, but the system complexity increases

Engineering Contradiction:
Improvealignment detection accuracyVSAvoidsystem configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the illuminated reticle with the relay lens assembly by spatially coupling them, so that movement of the relay lens assembly automatically results in commensurate movement of the reticle. This merging eliminates the need for separate control mechanisms and reduces system complexity while maintaining high alignment detection accuracy

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system utilizes the inherent movement characteristics of the relay lens assembly to automatically position the reticle. The reticle's coupled configuration allows it to self-adjust its position in response to relay lens assembly movement, eliminating the need for additional actuators or control systems and simplifying the overall device architecture

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides improved sensitivity and directionality awareness for combiner alignment, reducing interference with night vision systems and enhancing the accuracy of head-up display imagery alignment.

Implementation Method 1

The illuminated reticle comprises a light emitting diode and a diffuser

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

the illuminated reticle is configured to emit light at a wavelength equal or less than 500 nm

Methodology Applied
Scientific EffectLight emission at specific wavelength: Light

Implementation Method 3

The optical sensor is configured to detect a light pattern emitted from the illuminated reticle

Methodology Applied
Scientific EffectOptical detection: Photoelectric Effect

Implementation Method 4

the mirror is configured to reflect light from the illuminated reticle to the optical sensor

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP4067975B1Combiner alignment detector
Publication Date: 2024.10.23 ROCKWELL COLLINS INC
  • EP4067975B1 patent drawingFigure 1
  • EP4067975B1 patent drawingFigure 2
  • EP4067975B1 patent drawingFigure 3

AI summary

A system for detecting an alignment of a relay lens assembly (108) and a combiner (104) of a head-up display is disclosed. The system includes an illuminated reticle (128) spatially coupled to the relay lens assembly (108), an optical sensor (124) spatially coupled to the combiner (104), and a control module (604) configured to receive an input from the optical sensor (124), determine a position of the combiner (104) relative to the relay lens assembly (108) based on the received input; and generate an output based on a determined position of the combiner (104) relative to the relay lens assembly (108). In another system, the illuminated reticle (128) is spatially coupled to the combiner (104), and the optical sensor (124) is spatially coupled to the relay lens assembly (108). The system may also participate in a feedback loop with the head-up display to reduce jitter in the head-up display.