Acoustically Stable Combustion Chamber Design

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Solution Overview

Problem

Conventional combustion chambers for rocket engines face challenges in achieving acoustic stability at full-scale due to the complex interplay of acoustic modes and energy transfer, leading to instability and increased development costs and time, as small-scale models often fail to replicate the stability characteristics of larger systems.

Innovation Solution

A combustion chamber design with a diverging geometry and optimized injector configuration that shapes resonant acoustic modes to decouple them from driving mechanisms at the head portion and enhance coupling with damping mechanisms at the aft portion, using computer simulations to predetermine stability and performance levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If small-scale combustion chamber models are used for design and testing, then development cost and time are reduced, but the stability characteristics cannot be replicated in full-scale implementations

Engineering Contradiction:
Improvedevelopment timeVSAvoidacoustic stability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the combustion chamber geometry parameters, specifically the divergence angle of the aft portion, to optimize acoustic stability. By adjusting geometric parameters and using computerized simulations to predict stability characteristics, the design enables scaling from small models to full-scale implementations while maintaining acoustic stability, thus resolving the contradiction between development time and reliability.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If conventional combustion chamber geometries are used, then manufacturing is simpler, but acoustic instability occurs due to uncoupled resonant modes and driving mechanisms

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidacoustic stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by creating a diverging geometry in the aft portion of the combustion chamber, where the divergence angle is specifically optimized to enhance coupling between resonant acoustic modes and damping mechanisms. This localized geometric modification, rather than changing the entire chamber geometry, achieves acoustic stability while maintaining manufacturing feasibility, resolving the contradiction between ease of manufacture and reliability.

Inventive Principle:
Principle #3Local quality

3Reliability

If full-scale combustion chamber testing is performed to verify acoustic stability, then reliability is improved, but development cost and time increase significantly

Engineering Contradiction:
Improveacoustic stability verificationVSAvoidtesting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by using computerized simulations to predict acoustic stability characteristics before physical testing. The simulations allow for preliminary verification of stability properties, enabling designers to identify and correct potential issues before full-scale testing, thus reducing the time and cost associated with iterative physical testing while maintaining reliability verification.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If the combustion chamber geometry is modified to enhance acoustic damping, then stability is improved, but the complexity of the design increases

Engineering Contradiction:
Improveacoustic stabilityVSAvoidgeometry complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the combustion chamber into distinct geometric sections with specific functions: a converging head portion for efficient combustion and a diverging aft portion for acoustic stability. This segmentation allows each section to be optimized independently, achieving acoustic stability through the aft portion's divergence angle while keeping the overall design relatively simple and manufacturable, thus resolving the contradiction between reliability and device complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a scalable, acoustically stable combustion chamber that maintains stability across different scales, reducing the complexity and cost of full-scale model development by effectively decoupling acoustic modes from energy sources, thereby enhancing overall stability and performance.

Implementation Method 1

the geometry is predetermined to shape resonant acoustic modes to diminish coupling between the resonant acoustic modes and driving mechanisms at a head portion of the combustion chamber and to enhance coupling between the resonant acoustic modes and damping mechanisms at an aft portion of the combustion chamber

Methodology Applied
Scientific EffectAcoustic mode shaping: Resonance

Implementation Method 2

a configuration of the injector ports alters a speed of sound profile of the combustion to draw resonant acoustic modes towards the aft portion of the combustion chamber where a speed of sound is configured to be lower relative to the head portion where a speed of sound is configured to be higher

Methodology Applied
Scientific EffectSpeed of sound variation: Speed of Sound

Data Source

PatentUS20240411966A1Scaleable acoustically-stable combustion chamber and design methods
Publication Date: 2024.12.12 GTL LTD
  • US20240411966A1 patent drawing
  • US20240411966A1 patent drawing
  • US20240411966A1 patent drawing

AI summary

An apparatus and/or system for an acoustically stable combustion chamber includes a combustion chamber with a geometry predetermined to shape resonant acoustic modes. The geometry diminishes coupling between resonant acoustic modes and driving mechanisms at a head portion and enhances coupling between resonant acoustic modes and damping mechanisms at an aft portion while meeting a predetermined stability level. The geometry diverges radially outward in an aftward direction at a divergence angle (AD) relative to a longitudinal axis, a diameter at the diverging portion is greater than at the injector end. An injector coupled at the head portion includes injector ports in a coplanar arrangement. The configuration of the injector ports alters the speed of sound profile of the combustion, drawing resonant acoustic modes towards the aft portion where the speed of sound is lower. Methods for simulating, designing, and using the acoustically stable combustion chamber are disclosed.