Annular Combustion Chamber Fuel Injector Flow Control

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Solution Overview

Problem

The existing gas turbine engine combustion chambers experience inhomogeneous temperature profiles and hot spots downstream due to localized air intake vents, leading to fuel over-richness and increased temperatures, which affects the performance and longevity of high-pressure distributors.

Innovation Solution

An annular combustion chamber design with fuel injectors distributed around the chamber, where one injector close to the air bleed vent has a reduced fuel flow by 3-10% compared to others, achieved through diaphragms or spring-biased valves, to maintain a consistent air-to-fuel ratio and reduce hot spots.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If air is extracted through localized intake vents on the combustion chamber casing, then compressed air is supplied to auxiliary functions, but the air-to-fuel ratio becomes uneven in zones downstream of the vents, leading to fuel over-richness and hot spots

Engineering Contradiction:
Improveair supply to auxiliary functionsVSAvoidtemperature profile uniformity
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by differentiating the fuel flow rate for injectors located near air extraction vents compared to those farther away. Specifically, injectors in the immediate vicinity of sampling vents (within a defined angular or spatial range) receive a reduced fuel flow rate to compensate for the localized air extraction, thereby maintaining a more uniform air-to-fuel ratio across all combustion zones and eliminating hot spots downstream of the vents.

Inventive Principle:
Principle #3Local quality

2Productivity

If fuel injectors are distributed annularly around the chamber axis, then combustion occurs in multiple hearths, but localized air extraction creates uneven fuel distribution and temperature inhomogeneity

Engineering Contradiction:
Improvecombustion efficiencyVSAvoidfuel richness uniformity
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent implements local quality by assigning different fuel flow rates to different groups of injectors based on their spatial relationship with air extraction vents. Injectors positioned close to sampling vents operate at a reduced fuel flow rate compared to other injectors, creating a non-uniform fuel distribution pattern that compensates for the localized air removal and maintains consistent combustion characteristics across all hearths.

Inventive Principle:
Principle #3Local quality

3Device complexity

If standard fuel flow is maintained in all injectors, then fuel distribution is simplified, but hot spots appear downstream of air intake vents reducing component life

Engineering Contradiction:
Improvefuel control systemVSAvoidhigh-pressure distributor life
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies local quality by implementing differentiated fuel flow control for injectors near air extraction vents. This is achieved through specific means such as restrictors, adjustable flow control valves, or electronic control adjustments that reduce the fuel flow rate for these specific injectors. The increased complexity in fuel control is localized only to affected injectors, maintaining overall system simplicity while preventing hot spots and improving the reliability of downstream high-pressure distributors.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution homogenizes the fuel richness across the combustion chamber, reducing temperature inhomogeneities and improving the life of high-pressure distributors by limiting hot spots and enhancing the temperature profile at full throttle operation.

Implementation Method 1

a combustion chamber in which the air is mixed with a fuel and burned

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

the flow reduction means is a spring-biased valve, the flow-reducing means being formed by a spring of determined stiffness

Methodology Applied
Scientific EffectSpring force: Spring

Data Source

PatentEP2056023B1Annular combustion chamber for a gas turbine engine
Publication Date: 2015.04.22 SN DETUDE & DE CONSTR DE MOTEURS DAVIATION (S N E C M A)
  • EP2056023B1 patent drawingFigure 1~2
  • EP2056023B1 patent drawingFigure 3~5

AI summary

The present invention relates to an annular combustion chamber for a gas turbine engine comprising a casing (16) with at least one air intake (20) located at the chamber inlet (11), and a fuel supply device with a plurality of fuel injectors (15) in the chamber distributed annularly, at least one of which (15a to 15d) is located near said intake. The chamber is characterized in that the fuel supply device includes a means for reducing the fuel flow rate in said injector (15a to 15d) located near the intake (20a, 20b) relative to the other fuel injectors (15). The invention reduces hot spots downstream of the combustion chamber caused by the intake.