Combustion Device Gas Usage Measurement with Temperature Compensation

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Solution Overview

Problem

Existing combustion devices fail to accurately measure and inform users about the amount of used gas, as they do not account for air or gas temperature variations, leading to inaccurate calculations and lack of information on gas usage across different operation modes.

Innovation Solution

A combustion device equipped with a burner, blower, gas valves, gas temperature sensors, and a control unit that calculates the first amount of used gas based on user input and compensates it with measured temperature data to provide an accurate second amount of used gas, which is then displayed to the user, allowing for precise gas usage tracking across heating and hot water modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If gas temperature is not compensated in the calculation, then the calculation process is simple, but the measurement precision of gas usage amount is inaccurate

Engineering Contradiction:
Improvegas usage amount measurement precisionVSAvoidcalculation process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by introducing temperature compensation into the gas usage calculation. The control unit measures gas temperature and uses it to adjust the calculated gas usage amount, transforming the calculation from a simple volume-based measurement to a temperature-compensated measurement that reflects actual gas consumption more accurately.

Inventive Principle:
Principle #35Parameter changes

2Loss of information

If only basic gas usage calculation is performed, then the device complexity is low, but the information provided to user is insufficient

Engineering Contradiction:
Improvegas usage information completenessVSAvoidcalculation system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent implements feedback by providing compensated gas usage information back to the user through a display interface. The control unit calculates temperature-compensated gas usage amounts and presents this corrected information to the user, enabling them to understand actual gas consumption patterns and make informed decisions about energy usage.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides users with accurate and detailed information on gas usage, enabling them to reduce consumption and save energy by reflecting temperature changes in calculations, thus offering a more precise measurement of used gas.

Implementation Method 1

a gas temperature sensor configured to measure a temperature of gas supplied to the burner or the blower

Methodology Applied
Scientific EffectTemperature measurement:

Implementation Method 2

a burner configured to burn gas; a combustion device such as a gas boiler burns gas to generate heat

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS10955137B2Combustion device capable of measuring gas use amount, and method for measuring gas use amount
Publication Date: 2021.03.23 KYUNGDONG NAVIEN CO LTD
  • US10955137B2 patent drawing
  • US10955137B2 patent drawing
  • US10955137B2 patent drawing

AI summary

The objective of the present invention is to provide a combustion device capable of informing an amount of used gas, in which an air of gas temperature is reflected, to a user and a method of measuring the amount of used gas. To this end, the combustion device includes: a burner configured to burn gas; a blower configured to supply air for combustion to the burner; gas valves configured to supply gas for combustion to the burner; a gas temperature sensor configured to measure a temperature of gas supplied to the burner or the blower; and a control unit configured to control the number of revolutions of the blower, calculate a first amount of used gas for a present operating heat quantity burned according to a signal input by a user, and compensate the calculated first amount of used gas with a measured gas temperature measured by the gas temperature sensor to calculate a second amount of used gas.