Gas Turbine Combustion Tube Outlet Section Design

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Solution Overview

Problem

The existing combustion tubes in gas turbines experience flow separation at the outlet section, leading to increased pressure loss due to a gradual increase in the flow path cross-sectional area, which is not effectively addressed by existing technologies.

Innovation Solution

The combustion tube design features an annular sector-shaped outlet section with specific inclination angles for the outer and inner walls, and side walls, which gradually decrease the cross-sectional area towards the outlet, reducing pressure loss by optimizing the flow path distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the combustion tube has a cross-sectional shape which gradually changes from circular to annular sector-shape in the outlet part, then the transition from inlet to outlet is smooth, but the flow path cross-sectional area increases halfway causing flow separation

Engineering Contradiction:
Improvesmooth transition of cross-sectional shapeVSAvoidflow separation
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by precisely controlling the inclination angle θ1 of the first side wall to be 0 < θ1 ≤ 56 degrees relative to the second side wall. This angular parameter control ensures that while the cross-sectional shape transitions from circular to annular sector-shape, the flow path cross-sectional area does not increase halfway, thereby preventing flow separation while maintaining smooth geometric transition.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If the flow path cross-sectional area increases halfway in the combustion tube, then the outlet perimeter is enlarged, but flow separation occurs leading to pressure loss

Engineering Contradiction:
Improveoutlet cross-sectional areaVSAvoidpressure loss
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The patent controls the inclination angle parameter θ1 within the specific range of 0 < θ1 ≤ 56 degrees to regulate the expansion characteristics of the flow path. This parameter control allows the outlet cross-sectional area to be sufficiently large for performance while preventing intermediate area expansion that would cause flow separation and pressure loss.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies partial action by allowing the perimeter of the annular sector-shape to increase toward the outlet opening through the oblique arrangement of side walls, but constrains this increase to occur only in the circumferential direction rather than allowing unrestricted area expansion. This selective perimeter increase achieves the needed outlet size without the harmful intermediate expansion.

Inventive Principle:
Principle #16Partial or excessive action

3Object-generated harmful factors

If the first side wall is arranged parallel to the second side wall, then the flow path area remains constant, but the perimeter cannot increase toward the outlet

Engineering Contradiction:
Improveflow separation suppressionVSAvoidoutlet perimeter
Core Design Contradiction:
Object-generated harmful factorsVSArea of stationary object

Solution Approach 1:

The patent changes the geometric parameter by setting the inclination angle θ1 of the first side wall relative to the second side wall to be greater than 0 degrees (specifically 0 < θ1 ≤ 56 degrees). This angular parameter change enables the perimeter of the annular sector-shape to increase toward the outlet opening while controlling the flow path cross-sectional area to not increase halfway, thus avoiding flow separation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11774101B2Combustion tube and combustor for gas turbine, and gas turbine
Publication Date: 2023.10.03 MITSUBISHI HEAVY IND LTD
  • US11774101B2 patent drawing
  • US11774101B2 patent drawing
  • US11774101B2 patent drawing

AI summary

A combustion tube for a gas turbine including an outlet section having a cross-section of an annular sector-shape. The outlet section includes an outer wall forming an outer peripheral boundary of the annular sector-shape, an inner wall forming an inner peripheral boundary of the annular sector-shape, and a pair of side walls forming boundaries on both sides of the annular sector-shape in a circumferential direction, respectively. The outer wall extends obliquely with respect to the inner wall such that a height of the annular sector-shape decreases toward an outlet opening of the combustion tube. A first side wall extends obliquely with respect to a second side such that a perimeter of the annular sector-shape increases toward the outlet opening of the combustion tube. An inclination angle θ1 of the first side wall with respect to the second side wall satisfies 0&lt;θ1≤56.