Gas Turbine Combustor Inclined Component for Pressure Fluctuation Control

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Solution Overview

Problem

The operation of gas turbines using fuels with high hydrogen and carbon monoxide content, such as coke oven gas and coal-derived syngas, leads to pressure fluctuations during load transitions from part-load to base-load conditions, compromising the structure reliability and operational load range of the combustor.

Innovation Solution

A gas turbine combustor design featuring a cylindrical combustor liner, a combustion chamber, and a burner with inclined components at the junction between the air hole plate and the combustor liner, which prevents recirculation flows and attached flames, ensuring stable combustion and reduced pressure fluctuations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If gas fuel containing hydrogen and carbon monoxide is used to increase power output, then productivity is improved, but pressure fluctuation occurs during load transitions causing reliability to deteriorate

Engineering Contradiction:
Improvepower outputVSAvoidstructure reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A connecting surface is introduced as an intermediary structure between the air hole plate and combustor liner. This connecting surface acts as a mediator that prevents direct communication between the combustion chamber and the space between the air hole plate and combustor liner, thereby eliminating the pressure fluctuation mechanism while allowing the high-power gas fuel operation to continue

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful recirculation flow path is extracted or removed from the system by blocking the junction between the air hole plate and combustor liner. The connecting surface effectively takes out the problematic communication path that allowed pressure fluctuations to develop during load transitions

Inventive Principle:
Principle #2Taking out (Extraction)

2Temperature

If fuel is dispersed to ensure homogeneous combustion and prevent high temperature flame, then temperature distribution is improved, but device complexity increases due to additional components

Engineering Contradiction:
Improvetemperature distributionVSAvoidburner structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The connecting surface merges multiple functions into a single structural element: it serves as both the junction between the air hole plate and combustor liner and as the blocking structure to prevent recirculation flows. This integration avoids adding separate components while achieving the temperature control objective

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents pressure fluctuations, enhancing the structural reliability and operational load range of the gas turbine by stabilizing combustion and reducing the risk of structural deterioration during load transitions.

Implementation Method 1

A junction between the air hole plate and the combustor liner is provided with an inclined component which covers the junction and has a connecting surface connecting the air hole plate and the combustor liner

Methodology Applied
Scientific EffectFlow separation: Flow Separation

Implementation Method 2

a burner including a plurality of fuel nozzles for injecting gas fuel into the combustion chamber

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

an air hole plate with a plurality of air holes for guiding compressed air into the combustion chamber

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS10041680B2Gas turbine combustor
Publication Date: 2018.08.07 MITSUBISHI POWER LTD
  • US10041680B2 patent drawing
  • US10041680B2 patent drawing
  • US10041680B2 patent drawing

AI summary

A gas turbine combustor of the present invention includes a cylindrical combustor liner, a cylindrical combustion chamber inside the combustor liner, and a burner that includes a plurality of fuel nozzles for injecting the gas fuel into the combustion chamber and an air hole plate with a plurality of air holes for guiding the compressed air into the combustion chamber. The air hole plate joins the combustor liner and is disposed between the fuel nozzles and the combustion chamber. The junction between the air hole plate and the combustor liner is provided with an inclined component which covers the junction and has a connecting surface connecting the air hole plate and the combustor liner.