Combustor Panel Stud Cooling Effusion Augmentors

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Solution Overview

Problem

Gas turbine engine components, particularly combustor panels, face high thermal loads during combustion, leading to increased operational temperatures and reduced lifespan due to inadequate cooling methods.

Innovation Solution

The implementation of heat transfer augmentors with effusion holes extending through the panel and heat transfer augmentors, which port compressed gas from the gap between the panel and shell into the combustion chamber, providing enhanced cooling by distributing heat more evenly and reducing temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If traditional cooling methods are used for combustor panels, then the structure is simple, but the panel temperature remains high leading to reduced component lifespan

Engineering Contradiction:
Improvecomponent lifespanVSAvoidpanel temperature
Core Design Contradiction:
Duration of action of stationary objectVSTemperature

Solution Approach 1:

The patent employs effusion holes (porous structure) in the combustor panel to enable cooling gas to escape and form a protective layer between the hot combustion chamber and the panel, effectively reducing panel temperature while extending component lifespan

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent uses compressed gas (pneumatic system) supplied through the combustor panel to create a cooling effect. The gas flows through effusion holes to form a cooling layer that protects the panel from high temperatures, thereby extending component operational life

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Temperature

If heat transfer augmentors are added to enhance cooling, then panel temperature is reduced, but device complexity increases

Engineering Contradiction:
Improvepanel temperatureVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent integrates heat transfer augmentors with the combustor panel structure, combining the cooling function with the existing panel design. The augmentors are embedded within the panel assembly, merging structural and thermal management functions to reduce overall device complexity while maintaining effective cooling

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heat transfer augmentors serve multiple functions: they enhance heat transfer from the combustion chamber, provide structural support, and facilitate the flow of cooling gas through effusion holes. This multi-functionality reduces the need for separate cooling components, thereby managing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces the temperature of the combustor panel by efficiently transferring heat to the compressed gas flowing through the effusion holes, thereby extending the operational life of the components and improving the efficiency of the gas turbine engine.

Implementation Method 1

efficiently transferring heat to the compressed gas flowing through the effusion holes

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

heat transfer augmentors with effusion holes extending through the panel and heat transfer augmentors, which port compressed gas from the gap between the panel and shell into the combustion chamber

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11209162B2Combustor panel stud cooling effusion through heat transfer augmentors
Publication Date: 2021.12.28 RTX CORP
  • US11209162B2 patent drawing
  • US11209162B2 patent drawing
  • US11209162B2 patent drawing

AI summary

A gas turbine engine component having a first surface in communication with a core airflow. The gas turbine engine component further includes a second surface, different than the first surface, for cooling the first surface. The gas turbine engine component further includes a heat transfer augmentor extending from the second surface. The gas turbine engine component further includes a heat transfer augmentor effusion hole extending through the gas turbine engine component from a sidewall of the heat transfer augmentor to the first surface.