Combustor Resonator Ring Insert Plates for LCF Crack Resistance
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Solution Overview
Problem
Cracks in holes of resonator boxes of a resonator ring occur in combustion systems of gas turbines due to cyclic LCF loading, posing a challenge in maintaining structural integrity and operational efficiency.
Innovation Solution
The resonator ring is locally strengthened with Y'-strengthened nickel-based superalloys, using insert plates made from materials like In738 or Rene 80, which are cast and welded or soldered into the ring to enhance the hole geometry, allowing thinner plates and varied bore diameters.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional hole geometry is used in resonator boxes, then manufacturing is simpler, but cracks occur due to cyclic LCF loading
Solution Approach 1:
The patent applies local quality by introducing strengthenings at specific locations where cracks initiate. The hole geometry is modified locally with strengthening elements (such as reinforcement ribs or changed hole shapes) positioned at the exact locations where cyclic loading causes crack initiation, while the rest of the resonator box maintains its original simple geometry. This targeted approach prevents cracks without unnecessarily complicating the entire structure.
2Reliability
If thicker insert plates are used for reinforcement, then crack initiation is prevented, but cooling air requirements increase
Solution Approach 1:
The patent applies local quality by providing reinforcement only where needed - at the specific locations where cracks initiate under cyclic loading. Rather than using uniformly thick plates throughout, the insert plates have localized strengthening features (such as reinforcement ribs or increased thickness) positioned precisely at crack initiation sites, allowing thinner plates elsewhere that reduce cooling air requirements while maintaining crack prevention where critical.
3Ease of manufacture
If uniform thickness is used throughout the resonator ring, then manufacturing is easier, but crack resistance is insufficient in high-stress areas
Solution Approach 1:
The patent applies local quality by modifying the thickness and geometry of insert plates at specific locations where cyclic loading causes crack initiation. The resonator ring maintains a generally uniform structure for ease of manufacture, but the insert plates incorporate localized strengthening features (such as reinforcement ribs or varied thickness profiles) positioned precisely where stress concentration occurs, providing crack resistance in high-stress areas without significantly complicating overall manufacturing.
Data Source
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AI summary
The invention relates to a resonator ring (12) for a combustor basket that has orifices (24), insertion plates (27) being connected to the ring (12) inside the orifice (24).