Gas Turbine Combustor Wake Reducer for Flow Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Flow disturbances caused by structures in gas turbine engines lead to decreased performance due to wake formation and increased pressure drop, which can result in flame holding and reduced efficiency.

Innovation Solution

A wake reducer system is introduced, featuring upstream and downstream openings and a flow control wall that redirects airflow into the wake region, filling it with higher velocity fluid to reduce wake size and formation, and employing boundary layer blowing to delay flow separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If structures are disposed in the gap between combustion liner and flow sleeve to accommodate components, then various components can be accommodated, but flow disturbances are created and performance decreases

Engineering Contradiction:
Improvecomponent accommodationVSAvoidengine performance
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

A wake reducer is introduced as an intermediary component between the structure and the airflow. This wake reducer has a streamlined shape that redirects the compressed air flow around the structure, preventing flow disturbances and wake formation while allowing the structure to remain in place for component accommodation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The wake reducer extends in the axial direction of the combustor, creating a three-dimensional flow management solution. By positioning the wake reducer to span across the gap between combustion liner and flow sleeve, it manages flow in multiple spatial dimensions simultaneously, reducing wakes while accommodating structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If structures obstruct airflow through the air passage, then components can be mounted, but wake formation increases and pressure drop increases

Engineering Contradiction:
Improvecomponent mountingVSAvoidpressure drop
Core Design Contradiction:
Ease of manufactureVSStress or pressure

Solution Approach 1:

The wake reducer serves as a mediator that allows structures to remain mounted in the air passage while preventing them from creating harmful wakes and pressure drops. The streamlined design of the wake reducer redirects flow smoothly around the structure, maintaining pressure while enabling component mounting.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If structures are placed in the air passage, then components are accommodated, but flow separation increases and mixing decreases

Engineering Contradiction:
Improvecomponent accommodationVSAvoidflow control
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The wake reducer acts as an intermediary that preserves flow control precision despite the presence of mounted components. By redirecting flow smoothly around structures, it prevents flow separation and maintains the intended airflow patterns necessary for precise combustion control.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The wake reducer system enhances gas turbine engine performance by reducing flame holding, decreasing pressure drop, and improving airflow and fuel mixing, while being less expensive, simpler, and more reliable than existing methods.

Implementation Method 1

The wake reducer directs a flow into a wake region downstream of the structure

Methodology Applied
Scientific EffectFlow redirection:

Implementation Method 2

employing boundary layer blowing to delay flow separation

Methodology Applied
Scientific EffectBoundary layer blowing: Boundary Layer

Implementation Method 3

The wake reducer comprises a flow control wall having a first wall portion and a second wall portion, which wall portions first diverge and then converge toward one another along the airflow from the upstream opening toward the downstream opening

Methodology Applied
Scientific EffectFlow convergence and divergence:

Data Source

PatentEP2527739B1System and method for flow control in gas turbine engine
Publication Date: 2018.07.11 GENERAL ELECTRIC CO
  • EP2527739B1 patent drawingFigure 1
  • EP2527739B1 patent drawingFigure 2
  • EP2527739B1 patent drawingFigure 3~6

AI summary

A system includes a gas turbine combustor (16), which includes a combustion liner (42) disposed about a combustion region, a flow sleeve (44) disposed about the combustion liner (42), an air passage (46) between the combustion liner (42) and the flow sleeve (44), and a structure (66) between the combustion liner (42) and the flow sleeve (44). The structure (66) obstructs an airflow (64) through the air passage (46). The gas turbine combustor (16) also includes a wake reducer (71) disposed adjacent the structure (66). The wake reducer (71) directs a flow (78) into a wake region (67) downstream of the structure (66).