Commissioning Tool Auto-Fix for Field Device Source Files

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Solution Overview

Problem

Manual commissioning of field devices is time-consuming, prone to human errors, and inefficient, particularly due to the need for manual error resolution in source files, which often requires trial and error and repetitive import operations.

Innovation Solution

A device management system with an integrated commissioning tool that includes an 'auto-fix' error handling feature, allowing users to correct errors directly during the import process with suggested solutions and guidance, reducing the need for repetitive imports and improving efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual commissioning is performed, then field devices can be configured and tested, but the process is time-consuming and prone to human errors

Engineering Contradiction:
Improvecommissioning accuracyVSAvoidcommissioning time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The commissioning tool performs automatic validation of source files against device descriptions and configuration rules, enabling the system to self-check and identify errors without human intervention. The tool automatically detects conflicts between new and existing device information, validates device parameters, and provides error messages, reducing reliance on manual verification and minimizing human error in the commissioning process.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system provides immediate feedback through validation results that indicate whether source files are correct or contain errors. The validation process returns specific error messages and conflict information that guide users in correcting issues, creating a feedback loop that improves commissioning accuracy by allowing users to identify and fix problems systematically rather than through trial and error.

Inventive Principle:
Principle #23Feedback

2Reliability

If source files with errors are imported, then the import operation must be aborted, but this requires repetitive import operations and trial and error

Engineering Contradiction:
Improveimport operation reliabilityVSAvoiddevice import efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs validation of source files before the import operation is finalized, identifying errors and conflicts in advance. By checking device information, device descriptions, and configuration rules prior to import completion, the system allows users to correct errors in the source files before they cause import failure, eliminating the need for repetitive import operations and trial-and-error approaches.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The validation process quickly identifies and reports errors in source files, allowing users to skip the time-consuming trial-and-error import process. The system rushes through the validation check and provides immediate error feedback, enabling users to correct issues efficiently rather than repeatedly attempting imports that will fail.

Inventive Principle:
Principle #21Skipping (Rushing through)

3Measurement precision

If validation is performed on source files, then errors can be detected, but the import operation is terminated requiring manual correction

Engineering Contradiction:
Improveerror detection accuracyVSAvoidimport process simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The commissioning tool provides self-service by automatically detecting and reporting errors in source files during validation. The system independently checks device information against device descriptions and configuration rules, generating error messages without requiring manual verification. This maintains high error detection accuracy while reducing the operational burden on users, as the tool handles the complex validation logic automatically.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP3032364B1Device management system and method
Publication Date: 2020.09.16 YOKOGAWA ELECTRIC CORP
  • EP3032364B1 patent drawingFigure 1A
  • EP3032364B1 patent drawingFigure 1B~1C
  • EP3032364B1 patent drawingFigure 2

AI summary

A device management system for performing validation prior to commissioning at least one field device comprising a commissioning tool operable to receive at least one source file relating to the at least one field device for import operation; a processor operable to check the source file for any error; wherein if at least one error is found in the source file; the processor is operable to refer to an error resolution database for providing guidance on resolution of error associated with the source file without terminating the import operation, is disclosed.