Heart Valve Delivery Catheter With Offset Mandrel Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing medical devices for delivering replacement heart valve implants are invasive and require significant recovery times, and there is a need for less invasive methods and devices for precise alignment and deployment.

Innovation Solution

A system comprising a replacement heart valve implant with an expandable framework and a delivery device featuring an inner shaft and orientation mandrel, allowing for precise alignment of commissural posts with native heart valve commissures through rotational mechanisms and pre-formed catheter curves to conform to the aortic arch.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional surgical methods are used for heart valve replacement, then the procedure can be performed, but patient trauma and recovery time are significant

Engineering Contradiction:
Improvepatient traumaVSAvoiddelivery procedure complexity
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The delivery device employs a nested structure where the inner shaft containing the replacement heart valve is positioned within the outer catheter. The inner shaft can move relative to the outer catheter, allowing the valve to be delivered through a percutaneous approach while maintaining control over deployment. This nested configuration enables less invasive access compared to traditional surgical methods.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The delivery device acts as an intermediary tool that facilitates the replacement of the heart valve through a minimally invasive percutaneous approach. The device includes an inner shaft with an orientation lumen and orientation mandrel that mediate the positioning and alignment of the replacement valve with the native valve commissures, enabling precise deployment without full surgical exposure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If precise alignment of replacement valve commissural posts with native valve commissures is achieved, then proper valve function is ensured, but the complexity of the delivery device increases

Engineering Contradiction:
Improvealignment precisionVSAvoiddelivery device structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The delivery device is segmented into distinct functional components: an outer catheter for delivery, an inner shaft for positioning, an orientation lumen for rotational control, and an orientation mandrel for alignment. This segmentation allows each component to perform its specific function while contributing to the overall alignment precision of the replacement valve with the native valve commissures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The orientation lumen extends laterally offset from the central longitudinal axis of the inner shaft, providing a rotational degree of freedom. The orientation mandrel can rotate within this offset lumen, enabling the replacement valve to be rotated independently to achieve precise alignment with the native valve commissures in the angular dimension, while the inner shaft maintains axial positioning.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Shape

If the orientation mandrel is positioned along the inside bend of the catheter arch, then the catheter conforms to the aortic arch, but rotational adjustment range is limited

Engineering Contradiction:
Improvecatheter configurationVSAvoidrotational adjustment range
Core Design Contradiction:
ShapeVSAdaptability or versatility

Solution Approach 1:

The orientation mandrel is configured to be movable within the orientation lumen, allowing dynamic adjustment of the replacement valve's rotational position. The mandrel can be advanced or retracted along the orientation lumen and rotated to achieve the desired alignment, providing adaptability in positioning while the catheter maintains its pre-formed curve configuration to conform to the aortic arch.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12485008B2Rotational alignment of medical implant
Publication Date: 2025.12.02 BOSTON SCIENTIFIC SCIMED INC
  • US12485008B2 patent drawing
  • US12485008B2 patent drawing
  • US12485008B2 patent drawing

AI summary

A system for delivering a replacement heart valve implant may include the implant including an expandable framework and leaflets coupled to the framework, and a delivery device including a handle and an elongate catheter extending from the handle. The catheter includes an outer sheath and an inner shaft movably disposed within the outer sheath. The implant is releasably coupled to the inner shaft. The inner shaft includes an orientation lumen extending longitudinally within the inner shaft, the orientation lumen being offset from a central guidewire lumen of the inner shaft. The delivery device includes an orientation mandrel disposed within the orientation lumen, the orientation mandrel extending distally from the handle to a distal end proximate a closed distal end of the orientation lumen. The orientation mandrel is operably coupled to an orientation mechanism of the handle configured to apply compressive force or tensile force to the orientation mandrel.