Commode Processing Unit With Shared Motor and Speed-Reduced Separator

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Solution Overview

Problem

Existing waste processing systems in micro-gravity environments, such as space vehicles, are inefficient due to the high volume, weight, and cost associated with multiple motor-driven components for human waste collection, including fans and separators.

Innovation Solution

A waste processing unit with a common motor driven by a speed reduction device, which rotates both a fan and a liquid-gas separator, reducing the number of required motors and optimizing rotational speeds to minimize size and weight while preventing frothing of urine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If multiple discrete motors are used to drive fans and separators, then each component can operate at its optimal speed, but the system volume, weight, and cost increase significantly

Engineering Contradiction:
Improveoptimal operational speedVSAvoidsystem weight
Core Design Contradiction:
SpeedVSWeight of stationary object

Solution Approach 1:

The patent combines multiple drive functions into a single motor unit. The motor drives both the fan and liquid-gas separator through a common shaft assembly, eliminating the need for multiple discrete motors while maintaining operational effectiveness in the waste processing system

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single motor unit is designed to perform multiple functions simultaneously - driving both the fan for air movement and the separator for liquid-gas separation. This multi-functional approach reduces overall system complexity and weight while achieving the necessary operational speeds for each component

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple discrete motors are used to drive fans and separators, then each component can operate independently, but the system volume and cost increase

Engineering Contradiction:
Improveindependent component operationVSAvoidsystem volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The patent merges multiple drive functions into a single motor unit with a common shaft. The motor housing and shaft assembly integrate the drive mechanisms for both the fan and separator, reducing system volume while maintaining the ability to drive each component at appropriate speeds

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

While using a single motor, the patent segments the drive transmission through separate shafts and coupling mechanisms. This allows each component (fan and separator) to be driven independently at its optimal speed while sharing the common motor power source, reducing volume without sacrificing adaptability

Inventive Principle:
Principle #1Segmentation

3Speed

If high rotational speed is used for the fan, then air movement efficiency improves, but the separator must also rotate at high speed which causes frothing of urine

Engineering Contradiction:
Improvefan rotational speedVSAvoidurine frothing
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent employs a differential speed mechanism where the single motor drives both the fan and separator at different rotational speeds through separate shafts and gear arrangements. The fan operates at high speed for efficient air movement, while the separator operates at lower speed to prevent urine frothing, with each component's speed independently optimized for its function

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the rotational speed parameter for different components based on their specific functional requirements. The motor controller adjusts the speed of each shaft independently - maintaining high speed for the fan to ensure adequate air movement, while reducing speed for the separator to prevent harmful frothing of urine

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the overall volume, weight, and cost of the system while effectively separating and processing human waste in micro-gravity environments by enabling high-speed fan operation and low-speed separator operation, ensuring efficient air and urine separation.

Implementation Method 1

A speed reduction device is coupled to the first and second members. The speed reduction device is configured to provide a rotational output speed that is less than the rotational input speed.

Methodology Applied
Scientific EffectSpeed reduction: Gear

Implementation Method 2

A motor driven separator pulls in urine and centrifugally separates the urine from the air.

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Data Source

PatentEP2669197B1Universal commode processing unit
Publication Date: 2014.12.31 HAMILTON SUNDSTRAND SPACE SYST INT INC
  • EP2669197B1 patent drawingFigure 1

AI summary

A waste collection unit a motor, 22, supported by a housing, 14. A fan, 29, is coupled to the motor, 22, by a first member, 28, configured to provided a rotational input speed, A liquid-gas separator, 32, is coupled to a second member, 30, configured to provide a rotational output speed. A speed reduction device is coupled to the first and second members. The speed reduction device is configured to provide a rotational output speed that is less than the rotational input speed. In another embodiment, the fan, 29, is arranged in the housing, 14, and is directly coupled to the motor, 22, by the first member, 28. The fan, 29, includes first and second sides, 54, 56, respectively including first and second pumping elements, 64, 66. A first collection line fluidly connects a urinal, 34, to the first side, 54. A second waste collection line fluidly connects a fecal storage container, 62, to the second side, 56.