Communication system for air conditioner, and air conditioner

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Solution Overview

Problem

The metal housing of air conditioners interferes with radio waves, hindering communication with the communication unit, which is a challenge for establishing reliable wireless communication for remote monitoring and control.

Innovation Solution

A communication system that includes a communication conversion unit within the housing to convert electric signals into digital signals for wire transmission, using a cable connected to an antenna unit for wireless communication with a base station, employing low power wide area (LPWA) methods like SIGFOX and alternate mark inversion (AMI) to overcome noise interference and power consumption issues, and allowing easy installation with magnetic adsorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a communication unit is disposed inside the metal housing of the outdoor unit, then wireless communication can be established, but the metal housing hinders radio waves and prevents reliable communication

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidradio wave interference from metal housing
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The antenna unit is extracted from inside the metal housing and disposed outside the housing. The communication conversion unit remains inside to convert electric signals to digital signals, which are then transmitted through a cable to the antenna unit outside, where wireless communication is established without interference from the metal housing.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A cable acts as an intermediary to transmit digital signals from the communication conversion unit inside the housing to the antenna unit outside the housing, bypassing the radio wave blocking effect of the metal housing while maintaining signal integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If wireless communication is used for remote monitoring and control, then operational flexibility is improved, but power consumption increases

Engineering Contradiction:
Improveremote control capabilityVSAvoidpower consumption of communication unit
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The system employs LPWA (Low Power Wide Area) communication technology, which uses optimized communication parameters and protocols to achieve long-range wireless communication with significantly reduced power consumption compared to conventional wireless communication methods.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If the communication unit is placed inside the housing, then installation is simplified, but surge noise from the metal housing interferes with communication signals

Engineering Contradiction:
Improveinstallation simplicityVSAvoidsurge noise interference
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The antenna unit is extracted from inside the housing to a location outside where it is not exposed to surge noise from the metal housing, while the communication conversion unit remains inside to perform signal conversion before transmission to the antenna unit through a cable.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If a cable connection is used to transmit signals outside the housing, then communication reliability is improved, but installation complexity increases

Engineering Contradiction:
Improvecommunication stabilityVSAvoidcable routing and connection
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cable serves multiple functions: it transmits digital signals from the communication conversion unit to the antenna unit, and also provides power supply to the antenna unit, eliminating the need for separate power wiring and simplifying the overall installation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable, long-range, low-power, and cost-effective wireless communication between the air conditioner and base station, reducing noise interference and simplifying installation, even with metal-housed air conditioners, by using LPWA methods and AMI, and eliminating the need for dedicated power supplies.

Implementation Method 1

a communication conversion unit accommodated in the housing and configured to acquire a required electric signal from the control board and to convert the electric signal into a digital signal for wire transmission

Methodology Applied
Scientific EffectSignal conversion:

Implementation Method 2

communication between the antenna unit and the base station is established by a low power wide area (LPWA) communication method

Methodology Applied
Scientific EffectRadio wave transmission:

Implementation Method 3

a cable having a first end connected to the communication conversion unit, the cable being drawn out of the housing to outside

Methodology Applied
Scientific EffectElectrical signal transmission: Conduction (electrical)

Implementation Method 4

allowing easy installation with magnetic adsorption

Methodology Applied
Scientific EffectMagnetic adsorption: Magnetism

Data Source

PatentUS11425198B2Communication system for air conditioner, and air conditioner
Publication Date: 2022.08.23 DAIKIN INDUSTRIES LTD
  • US11425198B2 patent drawing
  • US11425198B2 patent drawing
  • US11425198B2 patent drawing

AI summary

Provided is a communication system for an air conditioner including a housing and a control board accommodated in the housing. The communication system includes: a communication conversion unit accommodated in the housing and configured to acquire a required electric signal from the control board and to convert the electric signal into a digital signal for wire transmission; a cable having a first end connected to the communication conversion unit, the cable being drawn out of the housing to outside; and an antenna unit connected to a second end of the cable located outside the housing, the antenna unit being configured to establish wireless communication with a base station.