Compact Antenna Behind Actuator Button for RF Lighting Control

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Solution Overview

Problem

Existing radio frequency (RF) lighting control systems face challenges in integrating antennas with traditional-style faceplates, particularly when metal faceplates are used, as prior antennas are not designed to fit behind actuator buttons in these configurations, limiting their functionality and transmission range.

Innovation Solution

A compact RF load control device with an antenna positioned inside and behind the actuator button, utilizing a printed circuit board with resonant loops for RF signal transmission and reception, allowing the antenna to extend through the faceplate opening and improve transmission range even with metal faceplates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional antenna design is used in RF lighting control systems, then the antenna structure is simple and easy to manufacture, but the antenna cannot be integrated behind actuator buttons in traditional-style faceplates, limiting transmission range and functionality

Engineering Contradiction:
Improveantenna integration capabilityVSAvoidantenna structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The antenna is nested within the actuator button housing, with the antenna element positioned inside the button cavity and extending through the faceplate opening. This nesting approach allows the antenna to be integrated into the traditional-style faceplate without requiring external antenna structures, thereby improving adaptability while maintaining a compact form factor.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The antenna design transitions from a conventional external or side-mounted configuration to a three-dimensional integration within the actuator button volume. The antenna element is positioned to extend through the faceplate opening, utilizing the vertical dimension to achieve both compact integration and adequate signal transmission capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the antenna is positioned inside the actuator button, then the transmission range is improved even with metal faceplates, but the antenna positioning and integration becomes more difficult

Engineering Contradiction:
Improvesignal transmission reliabilityVSAvoidantenna integration ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The antenna system is segmented into distinct components: the antenna element, the mounting bracket, and the integration features within the actuator button housing. This segmentation allows for modular assembly and simplifies the manufacturing process by enabling separate production of antenna components and housing, followed by straightforward assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A mounting bracket or intermediary structure is used to secure the antenna element within the actuator button housing. This intermediary component facilitates precise positioning of the antenna and provides a standardized interface for assembly, thereby improving ease of manufacture while ensuring reliable signal transmission.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If resonant loops are used for RF signal handling, then signal transmission efficiency is improved, but the antenna design complexity increases

Engineering Contradiction:
Improvesignal transmission efficiencyVSAvoidantenna design complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The antenna design utilizes resonant loops with specific geometric parameters (dimensions, shape, and configuration) that are optimized for the operating frequency. By carefully selecting and adjusting these parameters, the antenna achieves efficient signal transmission at the desired frequency while maintaining a relatively simple loop structure that does not excessively increase design complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable RF signal transmission and reception, enhancing the functionality and range of RF lighting control systems, particularly when used with traditional-style faceplates, including metal ones, by positioning the antenna behind the actuator button and using resonant loops for efficient signal handling.

Implementation Method 1

a first loop of conductive material having a capacitance and an inductance, the capacitance and the inductance forming a circuit resonant at the specified frequency

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

a second loop of conductive material having two ends adapted to be electrically coupled to the transmitter and/or receiver, the second loop formed on one of the sides of the printed circuit board and magnetically coupled to the first loop

Methodology Applied
Scientific EffectMagnetic coupling: Electromagnetic Induction

Data Source

PatentUS7834817B2Load control device having a compact antenna
Publication Date: 2010.11.16 LUTRON TECHNOLOGY COMPANY LLC
  • US7834817B2 patent drawing
  • US7834817B2 patent drawing
  • US7834817B2 patent drawing

AI summary

A load control device for controlling the power delivered to an electrical load has a power switch, a transmitter and/or a receiver in communication with a controller for the switch; a mounting yoke for a traditional style faceplate; an actuator button extending through an opening of the faceplate; an antenna receiving a first signal from a remote control device and/or transmitting a second signal to a remote control device, the receiver coupling the first signal from the antenna to the controller for controlling the switch, the transmitter coupling the second signal from the controller to the antenna. The antenna has a printed circuit board disposed perpendicular to the yoke; first and second magnetically coupled conductive loops; the antenna disposed inside and behind the actuator button and extending through and beyond the opening of the faceplate.