Compact Bicycle Front Derailleur with Nested Linkage

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Solution Overview

Problem

Bicycle front derailleurs often interfere with other components due to their size and lack compatibility with various bicycle frames, necessitating a more compact design to reduce interference and enhance versatility.

Innovation Solution

The design incorporates a base member, chain guide, and pivotally connected links with a cable-actuation mechanism, biasing member, and adjustable structure to create a compact front derailleur that fits various frames, reducing friction and part count while allowing for efficient chain shifting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a conventional front derailleur design is used, then the derailleur can provide adequate chain guiding function, but it occupies large space and interferes with other bicycle components

Engineering Contradiction:
Improvederailleur volumeVSAvoidinterference with other components
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The derailleur is divided into multiple links (first link, second link, third link) that are pivotally connected to each other, allowing each segment to move independently and compactly fold against the bicycle frame, significantly reducing the overall volume and interference with other components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The links are designed to nest together when not in use, with the first link containing the second link and the third link containing the fourth link, creating a compact nested structure that minimizes space occupation and eliminates interference with other bicycle components

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If a compact derailleur design is implemented, then interference with other components is reduced, but the structure becomes more complex

Engineering Contradiction:
Improvederailleur volumeVSAvoidstructural complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

Multiple functions are merged into the link mechanism: the pivotally connected links simultaneously provide chain guiding, actuation force transmission, and compact folding capability, reducing the need for separate components and simplifying the overall structure despite the compact design

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The link mechanism serves multiple purposes: it guides the chain during operation, transmits actuation force from the cable, and provides a compact folding structure for storage, allowing a single structural element to fulfill multiple functions and reduce overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Volume of moving object

If the link-connecting structure is positioned between the chain guide-connecting portions, then the derailleur becomes more compact, but frictional resistance increases

Engineering Contradiction:
Improvederailleur volumeVSAvoidfrictional resistance
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The link-connecting structure is designed to dynamically adjust its position and orientation as the links move during operation, optimizing the contact surfaces and reducing frictional resistance while maintaining the compact folded configuration when not in use

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compact design minimizes interference with other components, increases compatibility with different bicycle frames, and reduces frictional resistance, resulting in a more versatile and efficient front derailleur system.

Implementation Method 1

a biasing member located between the first link-connecting portion and the second chain guide-connecting portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10407128B2Bicycle derailleur
Publication Date: 2019.09.10 SHIMANO INC
  • US10407128B2 patent drawing
  • US10407128B2 patent drawing
  • US10407128B2 patent drawing

AI summary

A bicycle front derailleur includes a base member to be mounted to a bicycle frame, a chain guide, a first link pivotally connected to the chain guide about a first pivot axis, and a second link pivotally connected to the chain guide about a second pivot axis. The chain guide includes a link-connecting structure pivotally connected to the first link. The link-connecting structure includes a first link-connecting portion and a second link-connecting portion. The first link includes a first chain guide-connecting portion and a second chain guide-connecting portion. At least one of the first link-connecting portion and the second link-connecting portion is located between the first chain guide-connecting portion and the second chain guide-connecting portion.