Compact Development Device Horizontal Discharge Path

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Solution Overview

Problem

The pre-mixed-type development devices in tandem-type image forming apparatuses require additional space due to protruding discharge conveyance paths, increasing the size of the device and the apparatus, and pose height challenges when installing near intermediate transfer belts.

Innovation Solution

The development device incorporates a discharge conveyance path within the horizontal plane of the circulation path, allowing surplus developer to be discharged externally without protruding, thus reducing the device's size and avoiding interference with lower components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a discharge conveyance path is provided near the bottom of the development device to discharge surplus developer, then the developer can be effectively removed, but the device height increases to prevent interference with the intermediate transfer belt

Engineering Contradiction:
Improvedeveloper discharge efficiencyVSAvoiddevice height
Core Design Contradiction:
ProductivityVSLength of stationary object

Solution Approach 1:

The discharge conveyance path is repositioned from a vertical arrangement (near the bottom) to a horizontal arrangement (within the horizontal plane of the circulation path). This dimensional change allows the discharge function to be achieved without increasing device height, as the conveyance path now extends horizontally rather than vertically, avoiding interference with the intermediate transfer belt while maintaining effective developer discharge capability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the discharge conveyance path protrudes from the side of the development device, then surplus developer can be discharged externally, but the device size increases in the short direction

Engineering Contradiction:
Improvesurplus developer dischargeVSAvoiddevice footprint area
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The discharge conveyance path is nested within the horizontal plane occupied by the circulation path rather than protruding externally. The discharge path is positioned to utilize the existing horizontal space within the device boundaries, allowing surplus developer to be conveyed and discharged without increasing the overall device footprint area in the short direction

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS8036575B2Development device, image forming apparatus, and process cartridge having compact structure for discharging developer
Publication Date: 2011.10.11 RICOH CO LTD
  • US8036575B2 patent drawing
  • US8036575B2 patent drawing
  • US8036575B2 patent drawing

AI summary

In a development device for containing a developer and developing an electrostatic latent image formed on an image carrier, a supplier supplies fresh developer to the development device. A developer carrier carries the developer to be supplied to the electrostatic latent image formed on the image carrier. A plurality of conveyance members conveys the developer contained in the development device in an axial direction of the development device to form a circulation path. An outlet is provided in a wall of a conveyance path formed by one of the plurality of conveyance members and discharges the developer to an outside of the conveyance path. A discharge conveyance member forms a discharge conveyance path to convey the developer discharged from the outlet in the axial direction of the development device and to discharge the developer to an outside of the development device.