Compact Flight Vehicle: Overlapping Propellers, Swappable Batteries

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Solution Overview

Problem

Sustaining long-duration flight in compact all-electric forms with electric propulsion systems has been unfeasible due to the limitations of battery chemistries and weight, and existing technologies have not provided the necessary high performance and continuous output.

Innovation Solution

A compact personal flight vehicle with overlapping propellers and redundant power systems, allowing for efficient thrust generation and safe operation, incorporating foldable design for easy transport and removable battery units, along with active and passive cooling methods to manage heat generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If battery chemistries with higher energy density are used to extend flight duration, then flight time is improved, but vehicle weight increases

Engineering Contradiction:
Improveflight timeVSAvoidvehicle weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The power system is divided into multiple independent battery units that can be individually removed and replaced. This segmentation allows the pilot to quickly swap depleted battery units for charged ones during flight, extending operational duration without requiring a single heavy battery pack large enough to provide all-day energy storage.

Inventive Principle:
Principle #1Segmentation

2Force

If multiple propellers are used to generate sufficient thrust for hovering, then thrust capability is improved, but device complexity increases

Engineering Contradiction:
ImprovethrustVSAvoidpropeller system complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

Multiple propeller assemblies are integrated onto a single shared frame structure, merging their support functions into one common platform. This allows the system to generate sufficient thrust through multiple propellers while reducing overall complexity by sharing structural components, control systems, and power distribution across all propeller units.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The frame structure serves multiple functions: it supports multiple propeller assemblies, provides mounting points for battery units, and acts as the pilot platform. This multi-functionality reduces the need for separate structural components, thereby reducing device complexity while maintaining the thrust-generating capability of multiple propellers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If redundant power systems are implemented to ensure safe operation, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesafe operationVSAvoidpower system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power system is segmented into multiple independent battery units, each capable of independently powering the propeller system. This segmentation creates natural redundancy, as the failure or depletion of one battery unit does not compromise the entire system, thereby improving reliability without requiring complex redundant circuitry.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Depleted battery units are quickly discarded (removed from the vehicle) and replaced with charged units. This approach maintains reliability by ensuring fresh power sources are always available, while avoiding the complexity of battery management systems that would be required to balance and manage multiple batteries operating in parallel.

Inventive Principle:
Principle #34Discarding and recovering

4Ease of operation

If compact design is implemented for easy transport, then ease of operation is improved, but volume for power and thrust generation is reduced

Engineering Contradiction:
ImprovetransportabilityVSAvoidvehicle volume
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The vehicle employs foldable arms that can be collapsed for compact transport and deployed for flight operation. This dynamic structure allows the vehicle to transition between a compact form factor for easy storage and transport, and a fully extended configuration that provides sufficient volume to accommodate multiple propellers, batteries, and other flight-critical components.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables prolonged flight times and safe operation by optimizing thrust efficiency and reducing heat, while ensuring redundancy and compactness for easy storage and transport.

Implementation Method 1

a plurality of propellers coupled to the frame and configured to produce sufficient thrust to allow the apparatus to hover

Methodology Applied
Scientific EffectThrust generation: Aerodynamic Heating

Implementation Method 2

The pilot modulating a body position to reduce and/or displace airflow to at least a first propeller from the plurality of propellers can cause the frame to tilt and translate towards the first propeller

Methodology Applied
Scientific EffectAirflow displacement: Aerofoil

Data Source

PatentUS12391380B2Compact personal flight vehicle
Publication Date: 2025.08.19 KOWALD HUNTER WILLIAM
  • US12391380B2 patent drawing
  • US12391380B2 patent drawing
  • US12391380B2 patent drawing

AI summary

An apparatus includes a frame and a plurality of propellers coupled to the frame and configured to produce sufficient thrust to allow the apparatus to hover. Each propeller from the plurality of propellers having a horizontally oriented blade and a first propellor from the plurality of propellors overlapping a second propellor from the plurality of propellers in a vertical plane.