Dialysis system

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Solution Overview

Problem

Current dialysis systems are unsuitable for home use due to their large size, high energy consumption, water requirements, and complex flow-balancing technology, which limits their portability and flexibility, making in-center dialysis more prevalent.

Innovation Solution

A compact, portable dialysis system that uses a microfluidic dialyzer and a water purification system to produce ultra-high-temperature-pasteurized water for dialysate, allowing for efficient ultrafiltration and hemodiafiltration processes, and can be connected to a residential water source for continuous operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If current dialysis systems are used, then dialysis treatment can be performed, but the systems are too large and bulky to fit within a typical home

Engineering Contradiction:
Improvesystem sizeVSAvoidhome use capability
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The dialysis system is divided into separate functional modules including a dialyzer unit, water purification system, and dialysate preparation system. This segmentation allows each component to be optimized independently and facilitates compact arrangement, enabling the overall system to fit within home environments while maintaining full dialysis functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from traditional large-scale batch processing to continuous flow dialysis, fundamentally changing the operational dimension. This dimensional shift from batch to continuous operation enables significant reduction in system volume while maintaining treatment effectiveness, making home use feasible.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If current dialysis systems are used, then dialysis treatment can be performed, but they consume large amounts of energy and water

Engineering Contradiction:
Improveenergy consumptionVSAvoiddialysis treatment capability
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The system employs continuous flow dialysis where dialysate and blood flow continuously through the dialyzer membrane, eliminating the need for repeated heating and cooling cycles associated with batch processing. This continuous operation significantly reduces energy consumption while maintaining effective toxin removal and fluid balance control.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent changes key operational parameters including operating at lower temperatures without batch heating/cooling cycles, using continuous low-flow dialysate instead of large-volume batch solutions, and operating at reduced pressure differentials. These parameter changes collectively reduce energy and water consumption while preserving dialysis efficacy.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If home dialysis systems are made compact, then portability is improved, but complex flow-balancing technology becomes more difficult to manufacture

Engineering Contradiction:
Improvesystem sizeVSAvoidmanufacturing complexity
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The dialysis system is designed to be self-regulating through passive flow balance mechanisms where the continuous circulation of dialysate and blood naturally equilibrates flow rates through the semi-permeable membrane. This eliminates the need for complex active flow-balancing technology with multiple sensors and actuators, simplifying manufacturing while maintaining compact size.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex mechanical flow-balancing systems with solenoid valves and electronic controls with a simpler passive hydraulic balance system. The continuous flow architecture allows flow equilibrium to be achieved through pressure and resistance matching in the fluid paths, eliminating the need for sophisticated mechanical flow control components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Object-generated harmful factors

If current dialysis systems are used, then dialysis treatment can be performed, but they create high noise levels

Engineering Contradiction:
Improvenoise levelVSAvoiddialysis treatment capability
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The system uses continuous low-amplitude pump operation instead of high-amplitude intermittent pumping. The peristaltic pumps run continuously at low speeds to maintain steady dialysate and blood flow, eliminating the noisy start-stop cycles and high-speed operation characteristic of traditional dialysis systems, thereby reducing noise while maintaining treatment effectiveness.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a more flexible and energy-efficient dialysis solution for home use, reducing the need for large water batches and complex equipment, enabling better control over ultrafiltration and diafiltration processes while minimizing noise and energy consumption.

Implementation Method 1

produce ultra-high-temperature-pasteurized water for use in home dialysis

Methodology Applied
Scientific EffectPasteurization: Heating

Implementation Method 2

the dialyzer having a membrane separating the stream of dialysate from the blood stream, the membrane facilitating dialysis of the blood stream

Methodology Applied
Scientific EffectDialysis: Semipermeable Membrane

Implementation Method 3

enables better control over levels of ultrafiltration and diafiltration than do current systems

Methodology Applied
Scientific EffectUltrafiltration: Pressure Gradient

Implementation Method 4

enables better control over levels of ultrafiltration and diafiltration than do current systems

Methodology Applied
Scientific EffectHemodiafiltration: Convection

Data Source

PatentUS9895480B2Dialysis system
Publication Date: 2018.02.20 OUTSET MEDICAL
  • US9895480B2 patent drawing
  • US9895480B2 patent drawing
  • US9895480B2 patent drawing

AI summary

A dialysis system includes a filtration system capable of filtering a water stream, a water purification system capable of purifying said water stream in a non-batch process, a mixing system capable of producing a stream of dialysate from mixing one or more dialysate components with the water stream in a non-batch process, and a dialyzer system. The dialyzer may be a microfluidic dialyzer capable of being fluidly coupled to the stream of dialysate and a blood stream.