Compact Image Offset Projection Lens Design

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Solution Overview

Problem

Conventional projection display systems face challenges in achieving high image offset with a small form factor and short throw ratio, leading to issues such as image obstruction and keystone effects, particularly in compact environments like conference rooms and portable applications, where traditional methods require larger optics or compromise on image quality.

Innovation Solution

The system employs a projection lens with a display panel and optical elements that introduce image offset by decentering and tilting lens groups, along with an optical shifter that adjusts the optical path in the negative z-direction, allowing for substantial image offset without increasing the projector's thickness or throw ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional projection systems use traditional lens arrangements to achieve image offset, then image positioning is improved, but the system size and throw ratio increase

Engineering Contradiction:
Improveimage offsetVSAvoidprojector size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The projection system is divided into distinct functional modules: a display panel for light emission, a first lens group for collimating light and introducing initial offset, and a second lens group for focusing the image. This segmentation allows each component to be optimized independently, achieving high image offset with a compact overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first lens group acts as an intermediary between the display panel and the second lens group. It collimates the light from the display panel and introduces image offset before the light reaches the second lens group, which then focuses the offset image. This intermediary function enables high image offset without requiring the final image plane to be physically distant from the projection lens.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If conventional systems increase lens size to achieve high image offset, then image positioning capability is improved, but manufacturing cost increases

Engineering Contradiction:
Improveimage offsetVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The first lens group elements are offset relative to each other by specific amounts (no more than 20% of the display panel height) to introduce the required image offset. This localized offset arrangement allows the system to achieve high image offset (100% or more) without requiring all lens elements to be large or precisely positioned, thereby reducing manufacturing complexity and cost.

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If the projection lens is positioned close to the display panel to reduce form factor, then compactness is improved, but image quality and focus capability deteriorate

Engineering Contradiction:
Improveform factorVSAvoidimage focus quality
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The optical system is designed with adjustable degrees of freedom, including the ability to offset individual lens elements within the first lens group and to adjust the positioning of the second lens group. This dynamic adjustability allows the system to maintain optimal focus quality even when the overall form factor is reduced and the lens groups are positioned closer together.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables high image offset with a smaller, lower-cost projection lens, maintaining a compact form factor and short throw ratio, while minimizing the physical offset between the display panel and projection lens, thus addressing the limitations of traditional systems in achieving desirable image positioning and quality.

Implementation Method 1

a first lens group substantially collimating light from the display panel and introducing image offset in a first direction relative to the optical axis

Methodology Applied
Scientific EffectLens: Lens

Implementation Method 2

an optical shifter shifting the optical path in a direction opposite the image offset

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a second lens group focusing an image of the display panel on an image plane

Methodology Applied
Scientific EffectFocusing: Focusing

Data Source

PatentUS8662675B2Compact image offset projection lens
Publication Date: 2014.03.04 TEXAS INSTRUMENTS INC
  • US8662675B2 patent drawing
  • US8662675B2 patent drawing
  • US8662675B2 patent drawing

AI summary

A projection lens for projecting images with high degrees of image offset while limiting the physical offset of the projection lens elements. The projection lens arrangement limits the displacement of the optical elements relative to the optical axis of the display panel and enables a very thin, efficient projector.