Compact Mode-Locked Laser Module With Passive Thermal Stabilization

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Solution Overview

Problem

Conventional ultrashort-pulsed lasers are large, expensive, and unsuitable for mobile applications due to their size and weight, making them difficult to incorporate into portable instrumentation for imaging, ranging, or bioanalytical uses.

Innovation Solution

A compact mode-locked laser module that produces sub-100-picosecond pulses at a pulse-repetition rate of 50 MHz, designed to be low-cost and portable, with a form factor allowing integration into instruments like genetic sequencing devices, utilizing a gain medium with thermal lensing to stabilize operation and reduce the need for active cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional mode-locked lasers are used to produce ultrashort optical pulses, then pulse duration and optical power requirements are met, but the system size, weight, and cost become prohibitively large for portable applications

Engineering Contradiction:
Improveultrashort pulse production capabilityVSAvoidlaser system weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The laser system is divided into separate functional modules: a compact laser module for pulse generation, and a separate scanning assembly with galvanometer mirrors for beam steering. This segmentation allows the heavy cooling and power systems to be isolated from the portable laser module, reducing its weight and size while maintaining ultrashort pulse capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single integrated laser system to a modular architecture where the laser module operates in one dimension (pulse generation) and the scanning assembly operates in another dimension (spatial beam control). This dimensional separation enables the laser module to be compact and portable while the scanning functions are handled by separate equipment.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If conventional mode-locked lasers are used to produce ultrashort optical pulses, then pulse duration and optical power requirements are met, but the system footprint and volume occupy significant space

Engineering Contradiction:
Improveultrashort pulse production capabilityVSAvoidlaser system footprint
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The laser system is divided into separate functional modules: a compact laser module for pulse generation, and a separate scanning assembly with galvanometer mirrors for beam steering. This segmentation allows the heavy cooling and power systems to be isolated from the portable laser module, reducing its footprint while maintaining ultrashort pulse capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A scanning assembly acts as an intermediary between the compact laser module and the target sample. This intermediary handles the beam steering and scanning functions that would otherwise require a large integrated system, allowing the laser module itself to remain small and portable.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If active cooling systems are implemented to maintain stable laser operation, then thermal management is improved, but device complexity and portability are reduced

Engineering Contradiction:
Improvelaser operation stabilityVSAvoidcooling system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The laser module is designed to be self-contained with integrated thermal management. The gain medium and optical components are mounted on a thermally conductive substrate that passive dissipates heat, eliminating the need for active cooling systems. This self-service approach maintains operational stability while reducing complexity and improving portability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Active mechanical cooling systems (fans, pumps, heat sinks) are replaced with passive thermal conduction through the mounting substrate. This substitution eliminates moving parts and complex control systems while maintaining adequate thermal management for stable laser operation in portable conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compact laser module provides stable sub-100-picosecond pulses with high average optical powers, enabling efficient excitation of multiple reaction chambers on bio-optoelectronic chips and maintaining stable operation over extended periods, thus enhancing the portability and cost-effectiveness of ultrashort-pulsed laser technology.

Implementation Method 1

a gain medium located in the laser cavity that exhibits a thermal lensing value between four diopters and 15 diopters when the mode-locked laser is producing optical pulses

Methodology Applied
Scientific EffectThermal lensing: Lens

Data Source

PatentUS11848531B2Compact mode-locked laser module
Publication Date: 2023.12.19 INC QUANTUM SI
  • US11848531B2 patent drawing
  • US11848531B2 patent drawing
  • US11848531B2 patent drawing

AI summary

Apparatus and methods for producing ultrashort optical pulses are described. A high-power, solid-state, passively mode-locked laser can be manufactured in a compact module that can be incorporated into a portable instrument. The mode-locked laser can produce sub-50-ps optical pulses at a repetition rates between 200 MHz and 50 MHz, rates suitable for massively parallel data-acquisition. The optical pulses can be used to generate a reference clock signal for synchronizing data-acquisition and signal-processing electronics of the portable instrument.