Compact Lighting Device Using Hyperbolic Mirrors

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Solution Overview

Problem

Current lighting devices for scenic effects are bulky and heavy, making them difficult to handle, install, and transport, despite the need for compact solutions that can produce high-quality light effects efficiently.

Innovation Solution

A lighting device with a specific optical configuration featuring a light source assembly, a light guide, a primary mirror with a hyperbolic or aspherical shape, and a secondary mirror with a hyperbolic or aspherical shape, which reduces the overall dimensions while maintaining high light efficiency and quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional optical systems are used to produce light effects, then light quality and effectiveness are maintained, but the device dimensions and weight increase significantly

Engineering Contradiction:
Improvedevice dimensionsVSAvoidlight beam quality
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

The patent applies curved reflecting surfaces (hyperbolic or aspherical shapes) for both the primary and secondary mirrors. This curvature enables compact optical path folding while maintaining precise light beam control and quality, resolving the contradiction between reduced device volume and preserved illumination intensity

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent uses a folded optical path configuration where light reflects between primary and secondary mirrors arranged in a compact three-dimensional geometry. This dimensional arrangement allows the optical system to achieve effective light transport in a reduced axial and lateral footprint while maintaining beam quality

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If conventional optical systems are used, then light effects are produced effectively, but the device becomes heavy and bulky making it difficult to handle and transport

Engineering Contradiction:
Improveease of handlingVSAvoiddevice weight
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The curved hyperbolic or aspherical mirror surfaces enable a compact optical design that reduces overall device dimensions and weight while maintaining effective light beam production, thereby improving ease of handling and transport

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The optical system employs a nested arrangement where the secondary mirror is positioned within the focal region of the primary mirror, and the light guide is integrated within the housing structure. This nesting minimizes the overall device envelope and weight while preserving optical effectiveness

Inventive Principle:
Principle #7Nested doll (Nesting)

3Productivity

If larger dimensional lighting devices are used, then high light efficiency is achieved, but the device complexity and installation time increase

Engineering Contradiction:
Improveinstallation speedVSAvoidlight efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The hyperbolic or aspherical mirror surfaces are optimized to maintain high light collection and redirection efficiency in a compact configuration, achieving comparable light efficiency to larger systems while enabling faster installation due to reduced dimensions

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent integrates the light guide outlet, primary mirror, and secondary mirror into a compact unified optical assembly with a folded path. This merging of optical elements into a space-efficient configuration maintains light efficiency while reducing the overall device footprint for faster installation

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration allows for a compact lighting device that produces high-quality, efficient light beams with reduced axial and overall dimensions, enabling easier handling and installation while maintaining light beam quality comparable to larger systems.

Implementation Method 1

a light guide extending along a longitudinal axis and coupled to the light source assembly to define a defined optical path

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

a primary mirror arranged along the longitudinal axis facing the light source assembly to reflect the light beam coming out from the light guide

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

a secondary mirror facing the primary mirror to reflect the light beam reflected by the primary mirror towards an emission area surrounding the primary mirror

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11703207B2Lighting device and stage light fixture comprising a plurality of such lighting devices
Publication Date: 2023.07.18 CLAY PAKY SPA
  • US11703207B2 patent drawing
  • US11703207B2 patent drawing
  • US11703207B2 patent drawing

AI summary

A lighting device produces scenic effects including a light source group; a light guide extending along a longitudinal axis and coupled to the light source assembly defining an optical path; a primary mirror arranged along the longitudinal axis facing the light source assembly to reflect the light beam from the light guide; and a secondary mirror facing the primary mirror to reflect the light beam reflected by the primary mirror towards an emission area surrounding the primary mirror, wherein a primary reflecting surface of the primary mirror has at least one first portion having a first hyperbolic shape or a first aspherical shape of even order and degree equal to or greater than four and a secondary reflecting surface of the secondary mirror has at least one second portion having a second hyperbolic shape or a second aspherical shape of even order and degree equal to or greater than four.