Compact NIR Spectrometer with Integrated Collimator-Grating

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Spectrometer-based optical coherence tomography systems face challenges in achieving mechanical stability and environmental stability, particularly in high-resolution imaging and mobile applications, due to alignment issues and susceptibility to thermal and mechanical perturbations.

Innovation Solution

A compact diffraction-limited spectrometer design with a fixed focus collimator assembly and imaging lens assembly, utilizing a single piece of low thermal expansion material for both grating and collimating lens mounting, and a Cooke triplet variant lens configuration to maintain alignment and reduce thermal expansion effects, along with a detector array interface for adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a highly dispersive element with optics providing constant magnification imaging is used for high resolution spectrometer, then imaging resolution is improved, but manufacturing complexity and environmental stability are worsened

Engineering Contradiction:
Improveimaging resolutionVSAvoidmanufacturing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the collimating lens and diffraction grating into a single integrated element. The collimating surface and grating lines are formed on the same optical component, eliminating the need for separate alignment of multiple elements. This merging maintains diffraction-limited imaging performance while dramatically simplifying manufacturing and improving environmental stability, as the integrated element cannot suffer from misalignment between separate components.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If active control mechanisms are added to adjust alignment in spectrometer, then environmental stability is improved, but device complexity is worsened

Engineering Contradiction:
Improveenvironmental stabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs passive athermalization techniques where the optical system is designed to automatically compensate for thermal expansion and environmental changes without active control. By selecting materials with matched thermal expansion coefficients and designing the optical path to be inherently stable, the system maintains alignment stability passively, eliminating the need for active adjustment mechanisms while preserving environmental stability.

Inventive Principle:
Principle #25Self-service

3Volume of moving object

If optical path length is reduced for compact spectrometer design, then device size is improved, but alignment sensitivity to environmental perturbation is worsened

Engineering Contradiction:
Improvespectrometer sizeVSAvoidalignment stability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The integrated collimating lens-grating element reduces the number of optical interfaces and alignment points in the compact spectrometer design. By combining functions into fewer elements, the system minimizes the cumulative alignment sensitivity that would normally worsen with reduced spacing, maintaining stability despite the compact form factor.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The optical design incorporates athermalization features that allow the compact spectrometer to automatically compensate for thermal effects. Material selection and optical path design ensure that the reduced physical dimensions do not compromise alignment stability, as the system self-adjusts for environmental changes without requiring active control.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves long-term alignment stability and improved image quality by reducing mechanical sensitivity and maintaining focus over large temperature ranges, enabling high-resolution imaging with reduced optical path length and enhanced mechanical stability.

Implementation Method 1

a diffraction grating; wavelength diverse optical radiation incident thereon

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

an imaging lens assembly coupled to the detector array

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a collimating lens assembly providing collimated light from an optical radiation input fiber to the diffraction grating

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12111209B2Compact diffraction limited near infrared (NIR) spectrometers and related detectors
Publication Date: 2024.10.08 LEICA MICROSYSTEMS NC INC
  • US12111209B2 patent drawing
  • US12111209B2 patent drawing
  • US12111209B2 patent drawing

AI summary

Spectrometer systems are provided including a detector array; an imaging lens assembly coupled to the detector array, the imaging lens assembly including a first element of positive optical power followed by a second element of negative optical power and a positive optical power element split into two opposing identical singlets; a dispersive element coupled to the imaging lens assembly; and a fixed focus collimator assembly coupled to the dispersive element. Related imaging lens assemblies and collimator assemblies are also provided.