Compact Programming Block Connector for Hearing Aids

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Solution Overview

Problem

Hearing assistance devices face challenges with large and inefficient connectors for programming, which increase device volume and do not provide robust connections.

Innovation Solution

A compact programming block module with a flexible circuit and elastomeric pad, integrated into the hearing assistance device housing, using a slit opening for a flexible tape connector and external electrical contacts to enhance connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional connectors are used for programming hearing assistance devices, then electrical connection is achieved, but device volume increases and connection robustness is insufficient

Engineering Contradiction:
Improveconnection robustnessVSAvoiddevice volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The flexible tape connector is inserted into a slit opening formed by the housing and cover, nesting the connector within the device structure. This allows the connector to be housed compactly while maintaining multiple electrical contacts, resolving the contradiction between connection robustness and device volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent uses a flexible tape connector with multiple contacts instead of traditional rigid connectors. The flexible nature of the tape allows it to be compactly stored within the slit opening while providing multiple reliable electrical contacts when engaged, thereby improving connection robustness without increasing device volume.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If traditional programming connectors are used, then electrical connection is established, but the connection is not robust and reliable

Engineering Contradiction:
Improveconnection robustnessVSAvoidconnector structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The flexible tape connector provides multiple electrical contacts in a single flexible element, improving connection reliability without requiring complex multi-component connector structures. The flexibility allows the tape to conform to the contact surfaces, ensuring reliable electrical connection.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The connector is nested within the housing and cover structure, with the slit opening providing a defined insertion path. This integrated approach simplifies the overall connector structure while maintaining robust electrical connections through the flexible tape's multiple contacts.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Volume of stationary object

If compact connectors are used to reduce device volume, then device size is reduced, but connection reliability may be compromised

Engineering Contradiction:
Improvedevice volumeVSAvoidconnection robustness
Core Design Contradiction:
Volume of stationary objectVSReliability

Solution Approach 1:

The flexible tape connector maintains multiple electrical contacts in a compact form factor. The flexibility of the tape allows it to be inserted into the narrow slit opening while still providing sufficient contact pressure and multiple contact points, ensuring reliable connection without increasing device volume.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

Instead of increasing connector size in one dimension to improve reliability, the patent uses a flexible tape with multiple contacts arranged along its length, distributing the connection function across multiple points. This maintains compact overall volume while achieving robust connection through the multi-contact approach.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces device volume, improves connection robustness, and minimizes part count while maintaining performance, suitable for various hearing assistance devices.

Implementation Method 1

an elastomeric pad between the cover and the flexible circuit, the pad configured to improve the connection between the flexible circuit and the flexible tape connector

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP2503797B1Compact programming block connector for hearing assistance devices
Publication Date: 2020.05.06 STARKEY LABORATORIES INC
  • EP2503797B1 patent drawingFigure 1
  • EP2503797B1 patent drawingFigure 2
  • EP2503797B1 patent drawingFigure 3

AI summary

Method and apparatus for a compact programming block for a hearing assistance device, such as a hearing aid. In one embodiment, the compact programming block is formed in a programming block module with another component. In various embodiments the programming block module includes a flexible circuit design. In various embodiments, the design incorporates a first flexible circuit disposed in a programming module that receives a second flexible circuit connection. In various embodiments, the programming block module includes a plurality of contact springs. In various embodiments, the programming block module is shaped to provide a small profile that is integrated with a microphone housing. In such embodiments, the integrated microphone and programming block module can be used in a hearing assistance device. In various embodiments, the programming block is integrated with a pushbutton. In such embodiments, the integrated pushbutton and programming block can be used in a hearing assistance device. Combinations of these various aspects can be provided according to various embodiments of the present subject matter.