Compact Projector Using Folded Optical Path

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Solution Overview

Problem

Conventional projectors have a thick optical system due to the parallel arrangement of the projection lens unit and other optical elements, limiting installation space as they require increased space behind the projector for the lens unit.

Innovation Solution

A projector design that includes a shiftable projection lens unit and reflector, integrated or separate, which adjusts the emission direction of the image, allowing for a more compact optical system by rearranging the illumination and micro device configuration, and using a driving unit to shift these components to minimize thickness and size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the projection lens unit and other optical elements are arranged in parallel, then the optical system can be configured, but the projector thickness increases and installation space is limited

Engineering Contradiction:
Improveoptical system configurationVSAvoidprojector thickness
Core Design Contradiction:
Ease of manufactureVSLength of stationary object

Solution Approach 1:

The patent applies dimensionality change by transitioning from a parallel arrangement of optical elements to a folded optical path using mirrors and prisms. The light path is bent at multiple angles (e.g., 45-degree mirrors, roof prisms) to fold the optical train, allowing the projection lens unit to be positioned closer to the light source while maintaining the required optical distances. This effectively converts a linear thickness requirement into a multi-dimensional folded path, reducing the projector's overall thickness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the projection lens unit is positioned to emit light in an enlarged state, then image projection is achieved, but increased space is required behind the projector

Engineering Contradiction:
Improveimage projection capabilityVSAvoidinstallation space behind projector
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The patent applies inversion by reversing the traditional optical path sequence. Instead of having the projection lens unit directly follow the light source in a linear fashion requiring rear space, the design uses inverted/folded optical paths where mirrors and prisms redirect light at acute angles. This allows the projection lens to be positioned in a compact configuration behind the light source while still achieving the required image enlargement and projection capability without requiring excessive rear installation space.

Inventive Principle:
Principle #13The other way round (Inversion)

3Use of energy by moving object

If the optical elements are arranged to transfer light from light source, then light transmission is achieved, but the overall projector size increases

Engineering Contradiction:
Improvelight transmission efficiencyVSAvoidprojector volume
Core Design Contradiction:
Use of energy by moving objectVSVolume of stationary object

Solution Approach 1:

The patent applies the nesting principle by arranging optical elements in a compact, space-efficient configuration. The folded optical path allows multiple optical components (light source, color separation elements, projection lens) to be nested within a reduced volume. The use of right-angle mirrors and roof prisms enables the optical train to be folded back on itself, effectively nesting the optical path within a smaller envelope volume while maintaining efficient light transmission from source to projection lens.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design reduces the projector's thickness and overall size, enabling convenient installation in minimal spaces while allowing for adjustable image emission directions, thus overcoming the space limitations of conventional projectors.

Implementation Method 1

a reflector arranged at a downstream end of the projection lens unit, and adapted to change a direction of the light incident from the projection lens unit on the reflector such that the image is externally emitted

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS7611249B2Projector
Publication Date: 2009.11.03 LG ELECTRONICS INC
  • US7611249B2 patent drawing
  • US7611249B2 patent drawing
  • US7611249B2 patent drawing

AI summary

A projector including a shiftable projection lens unit is disclosed. The projector includes an illumination unit adapted to emit generated light, a micro device adapted to receive the light from the illumination unit, and to produce an image using the received light, a projection lens unit adapted to emit the image produced by the micro device, a reflector arranged at a downstream end of the projection lens unit, and adapted to change a direction of the light incident from the projection lens unit on the reflector such that the image is externally emitted, and a driving unit adapted to shift the projection lens unit and the reflector, thereby adjusting an emission direction of the externally-emitted image.