Compact Image Projector Stack to Reduce Ghost Images

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Solution Overview

Problem

Existing optical systems for near eye displays and head mounted displays face challenges with bulky and costly components due to the use of reflective or transmissive display devices, which introduce ghost images and chromatic aberrations, and require complex illumination components, making them unsuitable for compact form factors.

Innovation Solution

A compact image projector is designed using an emissive display device with optical components arranged in a stack within a hollow mechanical body, employing engagement configurations and optical coupling-in configurations to reduce ghost images and chromatic aberrations, and is manufactured using plastic, glass, or polymer materials through casting or injection molding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If reflective or transmissive display devices are used in optical systems, then image projection capability is achieved, but ghost images and chromatic aberrations are introduced

Engineering Contradiction:
Improveimage qualityVSAvoidghost images and chromatic aberrations
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and eliminates the problematic reflective or transmissive display devices that cause ghost images and chromatic aberrations. Instead, it uses a direct light source (LED or laser) that projects light through a diffractive optical element, thereby removing the harmful reflective interfaces while maintaining image projection capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a diffractive optical element as an intermediary between the light source and the light guide. This element modulates the light to create the image without requiring reflective or transmissive display devices, thus preventing ghost images and chromatic aberrations while achieving the desired image projection

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If reflective or transmissive display devices with illumination components are used, then image generation is achieved, but device size and weight increase

Engineering Contradiction:
Improveimage generation capabilityVSAvoidprojector weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent removes the complex illumination components (polarizers, beam combiners, separate light sources) that are required by reflective or transmissive display devices. By using a simple direct-emitting light source like LED or laser diode, the system achieves image generation with dramatically reduced weight and complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the light source and image generation functions into a single integrated system. The LED or laser diode directly emits light that is modulated by the diffractive optical element, eliminating the need for separate illumination paths and components, thereby reducing overall device weight

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If wedge coupling-in configurations are used with reflective or transmissive display devices, then light coupling into light guide is achieved, but ghost images are introduced

Engineering Contradiction:
Improvelight coupling efficiencyVSAvoidghost images
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent eliminates the wedge coupling-in configuration that is used with reflective or transmissive display devices. Instead, it uses a simplified direct coupling approach where the diffractive optical element is positioned close to the light guide entrance, removing the wedge interface that causes ghost images while maintaining efficient light coupling

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The diffractive optical element serves as an intermediary that directly modulates the light from the source before it enters the light guide. This eliminates the need for wedge prisms and their associated ghost image problems, while still achieving effective light coupling into the waveguide

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a lightweight and cost-effective optical system that minimizes ghost images and chromatic aberrations, suitable for compact near eye displays and head mounted displays.

Implementation Method 1

a light-guide optical element having a pair of parallel major external surfaces for guiding light by internal reflection (preferably total internal reflection)

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

The projected image is coupled into the light-guide optical element by an optical coupling-in configuration, as illustrated here schematically by a prism

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

Part of the image wavefront is coupled out of the slab, either by use of obliquely angled partial reflectors

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

impinging on an optical coupling-out configuration, as illustrated here schematically by a sequence of partially reflecting surfaces at an oblique angle (αsur) to the parallel faces

Methodology Applied
Scientific EffectPartial reflection: Reflection

Data Source

PatentUS12634416B2Optical systems with compact image projector
Publication Date: 2026.05.19 LUMUS LTD
  • US12634416B2 patent drawing
  • US12634416B2 patent drawing
  • US12634416B2 patent drawing

AI summary

An optical system has a hollow mechanical body having first and second ends. An optical assembly has a plurality of optical components arranged in a stack configuration. Each of the optical components has a set of engagement configurations. For each pair of adjacent optical components in the stack configuration, at least some of the engagement configurations of a first optical component in the pair engage with at least some of the engagement configurations of a second optical component in the pair. Some of the engagement configurations of the optical component at a first end of the stack configuration engage with corresponding engagement configurations of the hollow mechanical body at the first end of the hollow mechanical body to position the other optical components of the stack configuration within the hollow mechanical body. An emissive display device is deployed at the second end of the hollow mechanical body.