Compact Sensor Component for Mobile Gas Flow Speed Measurement

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Solution Overview

Problem

Current gas flow speed measurement devices are too large for integration into mobile electronic devices, such as smartphones, limiting their application in these platforms.

Innovation Solution

A compact sensor component featuring a resistive heater and gas sensitive element enclosed in a package with two openings for gas flow, accompanied by an evaluation circuit to generate a signal indicative of gas flow speed, allowing for wind speed measurement while maintaining a small size suitable for mobile devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a thermo-electronic anemometer is used to measure gas flow speed, then the measurement function is achieved, but the device size becomes too large for mobile electronic devices

Engineering Contradiction:
Improvegas flow speed measurementVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent combines a gas flow sensor (for measuring gas flow speed) and a gas concentration sensor (for measuring reactive gas concentration) into a single integrated sensor component. This merging of functions allows the device to perform both measurements using one compact unit, resolving the contradiction between achieving comprehensive measurement capabilities and maintaining a small device size suitable for mobile electronic devices.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor component is designed to perform multiple functions: measuring both gas flow speed and reactive gas concentration simultaneously. This multi-functionality eliminates the need for separate sensors, thereby reducing the overall device volume while maintaining comprehensive measurement capabilities required for mobile applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Volume of moving object

If a compact sensor design is implemented, then the device size is reduced for mobile integration, but the measurement accuracy and reliability must be maintained

Engineering Contradiction:
Improvesensor component sizeVSAvoidmeasurement accuracy
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

By integrating both sensing functions into a single compact component with shared structural elements (such as the common sensor element and packaging), the patent achieves space efficiency without compromising measurement accuracy. The integrated design ensures that both measurements are performed under optimized conditions within a small volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor element is operated at elevated temperatures (achieved through resistive heating) to enhance the sensitivity and accuracy of gas detection and flow measurement. This parameter change (temperature) improves measurement precision while the overall device remains compact due to the integrated design.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If the sensor operates at elevated temperature for gas detection, then the gas sensing capability is improved, but the energy consumption increases

Engineering Contradiction:
Improvegas sensing capabilityVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The integrated sensor design allows the heating element to serve dual purposes: providing necessary elevated temperature for gas sensing while also enabling gas flow speed measurement through thermal anemometry. This merging of measurement mechanisms ensures that the energy invested in heating contributes to both measurement functions, improving energy efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor utilizes the heat generated for gas sensing purposes to simultaneously perform flow speed measurements. The thermal field created for gas detection automatically provides the conditions needed for thermal anemometry, allowing the system to derive additional measurement capability without requiring separate energy-intensive subsystems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and dynamic measurement of gas flow speed, including wind speed, within the constraints of small device dimensions, facilitating integration into mobile communication devices and other electronic systems.

Implementation Method 1

a resistive heater and a gas sensitive element disposed on the resistive heater

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

The reactive gas may be oxidized or reduced at the surface of the gas sensitive element at an elevated temperature

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

The reactive gas may be oxidized or reduced at the surface of the gas sensitive element at an elevated temperature

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 4

an evaluation circuit to generate an output signal indicative of the speed of the flow of gas in response to electrical power to be supplied to the resistive heater

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11549901B2Sensor component and mobile communication device including the same
Publication Date: 2023.01.10 TDK CORP
  • US11549901B2 patent drawing
  • US11549901B2 patent drawing
  • US11549901B2 patent drawing

AI summary

A sensor component and a mobile communication device including a sensor component are disclosed. In an embodiment a sensor component includes a subcomponent configured to sense a gas level including a resistive heater and a gas sensitive element disposed on the resistive heater; a package enclosing a cavity and accommodating the subcomponent, the package including a first opening in a position facing the gas sensitive element of the subcomponent and a second opening configured to allow a flow of gas to enter the package through the first opening and exit the package through the second opening; and an evaluation circuit configured to generate an output signal indicative of a speed of the flow of gas in response to electrical power to be supplied to the resistive heater.