Compact Torsion Bar Operation Device for Gas-Insulated Switchgear

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Solution Overview

Problem

The torsion bar in existing three-phase simultaneous operation devices for gas-insulated switchgear becomes long due to the need to store sufficient energy, limiting design flexibility by requiring additional space outside the tank.

Innovation Solution

The design incorporates three separate operation devices, each with a torsion bar, allowing for a folding structure that reduces the length while maintaining energy storage capacity, enabling the torsion bars to be shorter and more compact, thus minimizing the protrusion from the tank and enhancing design flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a single three-phase simultaneous operation device is used, then energy storage capacity is sufficient, but the torsion bar becomes long and design flexibility decreases

Engineering Contradiction:
Improveenergy storage capacityVSAvoiddesign flexibility
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The patent divides the single three-phase operation device into three separate operation devices, each handling one phase. This segmentation allows each torsion bar to be shorter while collectively providing the necessary energy storage capacity across all three phases, thereby resolving the contradiction between energy storage and design flexibility.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If a single three-phase simultaneous operation device is used, then energy storage capacity is sufficient, but additional space outside the tank is required

Engineering Contradiction:
Improveenergy storage capacityVSAvoidspace outside tank
Core Design Contradiction:
Use of energy by moving objectVSVolume of moving object

Solution Approach 1:

By segmenting the operation device into three separate units, each with its own compact torsion bar, the total volume occupied outside the tank is reduced. Each individual torsion bar requires less space, and their distributed arrangement minimizes the overall external space requirement while maintaining sufficient energy storage capacity.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If separate operation devices are used for each phase, then design flexibility increases, but the number of components increases

Engineering Contradiction:
Improvedesign flexibilityVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent accepts the increased component count as a trade-off for achieving superior design flexibility. Each of the three separate operation devices can be independently optimized and arranged, allowing adaptable integration into the gas-insulated switchgear design while maintaining manageable complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for a more compact operation device that can store and release energy efficiently, reducing the duration of arcs between contacts and increasing design flexibility for gas-insulated switchgear without compromising the ability to operate three phases simultaneously.

Implementation Method 1

a first torsion bar (43a) having a rod shape extending from the first main body (42a), and serving as a driving source to move the first interlocking portion (41a) and thus to move the first movable contact (3a)

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11361922B2Breaker
Publication Date: 2022.06.14 MITSUBISHI ELECTRIC CORP
  • US11361922B2 patent drawing
  • US11361922B2 patent drawing
  • US11361922B2 patent drawing

AI summary

A breaker includes a tank, first to third fixed contacts provided inside the tank, first to third movable contacts that are provided inside the tank and are movable, and first to third operation devices provided outside the tank to move the first to third movable, respectively. The first to third operation devices respectively include first to third torsion bars serving as a driving source to move the first to third movable contacts, respectively.