Compact Utility Vehicle Suspension Layout for Mobility and Sightlines

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Solution Overview

Problem

There is a need for a utility vehicle that balances a smaller overall footprint with mobile attributes, including suspension and all-wheel drive capabilities, while maintaining ergonomic and safety features suitable for military operations.

Innovation Solution

The design incorporates a frame with front and rear ground engaging members, a drivetrain assembly, and a suspension system that includes upper and lower control arms and shock absorbers, along with a steering assembly and brake system, optimized for compactness and mobility, with features like a removable frame portion for powertrain access and a cooling assembly positioned to avoid obstructing the line of sight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If the vehicle is designed with a smaller overall footprint, then compactness is improved, but suspension travel and mobility may be compromised

Engineering Contradiction:
Improveoverall footprintVSAvoidsuspension travel
Core Design Contradiction:
Area of moving objectVSDuration of action of moving object

Solution Approach 1:

The suspension system utilizes vertical space and multi-dimensional arrangement of control arms and shock absorbers to achieve adequate suspension travel within a compact footprint. The four-link suspension geometry allows vertical travel without increasing horizontal footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The suspension components are nested within the vehicle's frame structure, with control arms and shock absorbers integrated into the available space between the frame rails and ground, maximizing space utilization without increasing overall footprint.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If the cooling assembly is positioned to avoid obstructing the line of sight, then safety is improved, but cooling efficiency may be compromised

Engineering Contradiction:
Improveline of sight obstructionVSAvoidengine cooling efficiency
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The cooling assembly is positioned in the lower front portion of the vehicle, utilizing vertical and depth dimensions rather than horizontal visibility dimensions. This allows the cooling assembly to be out of the operator's line of sight while maintaining adequate airflow for cooling efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The vehicle front end is segmented into distinct functional zones: the upper portion maintains clear visibility, while the lower portion houses the cooling assembly, allowing both visibility and cooling requirements to be satisfied simultaneously in different spatial zones.

Inventive Principle:
Principle #1Segmentation

3Duration of action of moving object

If the suspension system is designed for enhanced travel and stability, then mobility is improved, but device complexity increases

Engineering Contradiction:
Improvesuspension travelVSAvoidsuspension system complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The four-link suspension system performs multiple functions: it provides suspension travel, maintains wheel alignment, absorbs shocks, and accommodates steering motion. This multi-functionality reduces the need for separate components, managing complexity while achieving enhanced mobility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The suspension and steering systems are merged into a integrated four-link geometry that handles both suspension travel and steering articulation, reducing overall system complexity compared to separate suspension and steering mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vehicle achieves a compact yet mobile configuration with enhanced suspension travel and stability, supporting military operations while ensuring operator safety and comfort through its ergonomic design and efficient powertrain access.

Implementation Method 1

a shock absorber coupled to the frame at an upper end thereof and to the lower control arm, the shock being positioned between the second and fourth coupling points

Methodology Applied
Scientific EffectHydraulic damping: Viscous Heating

Implementation Method 2

a cooling assembly fluidly coupled to the engine and supported by the front section of the frame

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS20240217288A1vehicle
Publication Date: 2024.07.04 POLARIS IND INC
  • US20240217288A1 patent drawing
  • US20240217288A1 patent drawing
  • US20240217288A1 patent drawing

AI summary

A utility vehicle with ergonomic, safety, and maintenance features is disclosed. A vehicle is also disclosed with improved cooling, suspension and drive systems. These features enhance the utility of the vehicle.