Compact Wide Angle Lens with Aspheric Elements and Thermal Stability

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Solution Overview

Problem

There is a need for thermally stable wide-angle lenses that maintain high image quality across a wide field of view in a compact form factor, especially in applications where lenses are exposed to varying temperatures and must be cost-effectively produced in large quantities for use in portable devices.

Innovation Solution

The design consists of two lens groups, where the first group, nearest the object, is made of thermally stable materials like optical glasses to provide most of the focusing power, and the second group includes four aspheric lens elements with a complex surface profile to correct aberrations, ensuring low distortion and thermal stability across a wide temperature range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If plastic optical materials are used for lens elements, then manufacturing cost and ease of production are improved, but thermal stability deteriorates due to high dn/dT coefficients

Engineering Contradiction:
Improvemanufacturing cost and production easeVSAvoidthermal stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by assigning different material properties to different lens elements based on their functional requirements. Specifically, the first lens element (which provides most of the focusing power) is made from thermally stable glass material, while subsequent lens elements can be made from plastic materials that are easier to manufacture. This localized material selection allows the system to achieve both thermal stability where needed and manufacturing ease where possible.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining different optical materials (glass and plastic) within the same lens assembly. The first lens element uses glass material with low dn/dT coefficient for thermal stability, while other elements may use plastic materials for cost-effective mass production. This composite approach allows the lens system to balance thermal performance with manufacturing considerations.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If lens elements made from thermally stable materials like optical glasses are used, then thermal stability is improved, but manufacturing cost and complexity increase

Engineering Contradiction:
Improvethermal stabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent applies local quality by assigning different material properties to different lens elements based on their functional requirements. Specifically, the first lens element (which provides most of the focusing power) is made from thermally stable glass material, while subsequent lens elements can be made from plastic materials that are easier to manufacture. This localized material selection allows the system to achieve both thermal stability where needed and manufacturing ease where possible.

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If a compact lens design is implemented, then device size is reduced, but achieving wide field of view with high image quality and low distortion becomes more difficult

Engineering Contradiction:
Improvelens compactnessVSAvoidimage quality and distortion control
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent employs aspheric surfaces on lens elements to achieve compact design while maintaining wide field of view and low distortion. The aspheric profiles allow for better control of light rays across the entire field, enabling the lens to achieve 80 degrees or more field of view with high image quality and low distortion in a compact form factor.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent divides the lens into multiple elements with specific optical powers and arrangements. The first lens element has positive power and provides most of the focusing power, while subsequent elements have negative power to correct aberrations. This segmentation allows the compact lens to achieve wide field of view with high image quality by distributing optical functions across multiple elements.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lens design achieves high thermal stability and compactness, maintaining image quality across a wide field of view while being resistant to temperature changes, thus suitable for diverse applications including consumer electronics and automotive uses.

Implementation Method 1

Group 1: This is the first lens group, nearest the object. It has positive power. This group comprises 1 or 2 lens elements made from materials insensitive to environmental temperature changes. In the preferred embodiment group one elements are made from optical glasses.

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

Group 2: This group also has positive power comprising 4 aspherical lens elements. This group provides corrections of aberrations of the Group 1. An aspheric element is defined as lens element having at least one aspheric surface

Methodology Applied
Scientific EffectAberration correction:

Data Source

PatentUS10641993B1Compact wide angle lens with low distortion
Publication Date: 2020.05.05 NING ALEX
  • US10641993B1 patent drawing
  • US10641993B1 patent drawing
  • US10641993B1 patent drawing

AI summary

A thermally stable, compact, wide angle lens design has been described. The lens is comprised of two lens groups. The first group, nearest the object, has positive power and provides most of the focusing power of the entire lens assembly. The first group is made of either a single lens element or a doublet. The positively powered lens element in group 1 is made of thermally stable materials such as optical glasses. The second lens group is comprised of four aspheric lens elements. The image surface of the last element, nearest the image plane, is a complex aspherical surface. The lens design satisfies a list of 8 parametric equations.