Compact X-ray Source Using Dielectric Electrodes

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Solution Overview

Problem

Current X-ray tube technologies are limited by large dimensions due to constraints such as electrical insulation requirements, parasitic electron emissions, and thermal power dissipation, hindering miniaturization and integration in imaging systems.

Innovation Solution

A compact X-ray source design featuring a vacuum chamber with a dielectric mechanical part and a cold cathode that emits electrons by field effect, using a dielectric material to manage high electric fields and eliminate parasitic emissions, and a coaxial connector for electrical connections, allowing for reduced dimensions while maintaining high voltage operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional X-ray tube designs are used with metal electrodes and dielectric insulators, then electrical insulation and field control are maintained, but the dimensions remain large (several hundred mm)

Engineering Contradiction:
Improvesize of X-ray sourceVSAvoidelectrical insulation reliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent changes the material parameter of the electrode from metal to dielectric, which fundamentally alters the electrical field distribution and eliminates the need for separate insulators. This parameter change enables miniaturization while maintaining electrical insulation reliability through the inherent properties of the dielectric material used for the electrode.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If the radius of curvature of metal electrodes is reduced to minimize size, then compactness is improved, but parasitic electron emissions increase due to high electric fields

Engineering Contradiction:
Improvesize of electrodeVSAvoidparasitic electron emissions
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent changes the material parameter of the electrode from metal to dielectric, which fundamentally alters the electrical field distribution and eliminates the need for separate insulators. This parameter change enables miniaturization while maintaining electrical insulation reliability through the inherent properties of the dielectric material used for the electrode.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If thermionic cathodes are used to emit electrons, then electron emission is achieved, but high operating temperatures cause expansion and evaporation problems

Engineering Contradiction:
Improveelectron emission capabilityVSAvoidoperating temperature of cathode
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent replaces the thermionic emission mechanism (which relies on thermal energy) with field emission mechanism. The cold cathode uses strong electric fields to extract electrons directly from the material without heating, substituting a field-based mechanism for a thermal-based one. This eliminates temperature-related expansion and evaporation problems while maintaining electron emission capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Reliability

If screens or increased distance are used to avoid surface charge phenomena on dielectric materials, then electrical stability is improved, but the dimensions of the X-ray tube increase

Engineering Contradiction:
Improveelectrical stabilityVSAvoidsize of vacuum chamber
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent changes the material parameter of the electrode from metal to dielectric, which fundamentally alters the electrical field distribution and eliminates the need for separate insulators. This parameter change enables miniaturization while maintaining electrical insulation reliability through the inherent properties of the dielectric material used for the electrode.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables significant reduction in the size of X-ray sources while maintaining high electric field tolerance, overcoming the limitations of traditional X-ray tube designs and enabling miniaturization of ionizing radiation sources.

Implementation Method 1

a cathode configured to emit an electron beam in response to an applied voltage

Methodology Applied
Scientific EffectField effect emission: Electron Beam

Implementation Method 2

The radius of curvature of the metallic electrodes must not be too small in order to maintain a static electric field applied to the surface below an acceptable limit, typically 25 MV/m. Beyond that, the parasitic emissions of electrons by tunnel effect become difficult to control

Methodology Applied
Scientific EffectDielectric strength: Dielectric

Implementation Method 3

The electrons accelerated by the potential difference between the two electrodes produce a continuous spectrum of ionizing rays by braking (bremsstralung) when they strike the target

Methodology Applied
Scientific EffectBremsstrahlung: X-Ray

Data Source

PatentEP3652772B1Compact source for generating ionizing rays
Publication Date: 2021.08.25 THALES SA
  • EP3652772B1 patent drawingFigure 1
  • EP3652772B1 patent drawingFigure 2
  • EP3652772B1 patent drawingFigure 3

AI summary

The invention relates to a source for generating ionizing rays, and in particular X-rays, an assembly comprising a plurality of sources and a method for producing the source. The source comprises: · a vacuum chamber (12), · a cathode (14) that is able to emit an electron beam (18) into the chamber (12), · an anode (16) that receives the electron beam and that comprises a target (20) that is able to generate ionizing radiation (22) from the energy received from the electron beam (18), · an electrode (24) that is placed in the vicinity of the cathode (14) and that allows the electron beam 18 to be focused, · a stopper (32) ensuring the tightness of the vacuum chamber (12), · a mechanical part (28) made of dielectric material and forming a portion of the vacuum chamber; the stopper (32) is fastened to the mechanical part (28) by means of a conductive solder film (42) used to electrically connect the electrode (24).