Ground Compaction Machine Autonomy Using Trench Sidewall Detection

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Solution Overview

Problem

Ground compaction machines face challenges in efficiently operating within confined spaces like trenches, particularly in terms of operator safety and fatigue due to the need for manual control over long distances, and the risk of collisions and gas accumulation from internal combustion engines.

Innovation Solution

A method for controlling the traveling operation of self-propelled ground compaction machines that includes an autonomous mode, where the machine can operate independently by detecting sidewalls using a sidewall detection device, allowing it to move and change direction without manual input, ensuring safe operation within trenches and reducing operator fatigue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the operator manually controls the ground compaction machine over long distances in confined spaces, then the machine can be operated with simple control mechanisms, but the operator experiences increased fatigue and safety risks

Engineering Contradiction:
Improveoperator fatigueVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The ground compaction machine is equipped with sensors that automatically detect sidewalls and obstacles, and the control system autonomously adjusts travel direction and positioning without requiring continuous manual input from the operator. The machine serves itself by independently navigating within the trench while the operator only needs to initiate and monitor the operation.

Inventive Principle:
Principle #25Self-service

2Reliability

If the operator works inside the trench with the ground compaction machine, then direct control is possible, but the operator is at risk of collision and exposure to exhaust gases from internal combustion engines

Engineering Contradiction:
Improveoperator safetyVSAvoidcontrol accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The control system acts as an intermediary between the operator and the machine's movement. The operator controls the machine remotely from a safe position outside the trench, and the control system transmits commands to the drive device, eliminating the need for the operator to be physically present in the hazardous trench environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the machine operates autonomously within trenches using sidewall detection, then collision risks are minimized and operator fatigue is reduced, but the device complexity increases due to detection and control systems

Engineering Contradiction:
Improvecollision avoidanceVSAvoidautonomous control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Sensors mounted on the ground compaction machine continuously detect the position of sidewalls and obstacles in the trench environment. This detection data is fed back to the control system, which automatically adjusts the machine's travel direction and positioning to maintain safe operation within the trench boundaries without manual intervention.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20220382276A1Method for controlling traveling operation of a self-propelled ground compaction machine, and ground compaction machine
Publication Date: 2022.12.01 BOMAG GMBH
  • US20220382276A1 patent drawing
  • US20220382276A1 patent drawing
  • US20220382276A1 patent drawing

AI summary

Methods for controlling the traveling operation of a self-propelled ground compaction machine with the aid of a control unit which provides travel control signals to a travel drive system of the ground compaction machine. The ground compaction machine may alternatively be operated in an operator mode in which travel specifications specified by an operator via a manually operable input device are transmitted to the control unit and are transmitted by the latter in the form of travel control signals to the travel drive system of the ground compaction machine. A ground compaction machine, in particular a vibratory plate or a trench roller.