Fuel Supply with Compatibilizer for Molecular-Level Mixing

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Solution Overview

Problem

Existing fuel mixing technologies fail to achieve molecular-level mixing of main fuels like ammonia and combustion improvers, leading to combustion stability issues and complex, expensive temperature adjustment mechanisms.

Innovation Solution

A fuel supply device that uses a compatibilizer to mix ammonia or alcohol-based main fuels with hydrocarbon-based combustion improvers like light oil, incorporating temperature sensors and a control system to determine the compatibilizer supply amount, ensuring molecular-level mixing and stable combustion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a surfactant is used to promote mixing of main fuel and combustion improver, then macroscopic mixing is improved, but molecular-level mixing is not achieved and combustion stability deteriorates

Engineering Contradiction:
Improvecombustion stabilityVSAvoidmixing precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent introduces a compatibilizer as an intermediary substance between the main fuel (ammonia) and combustion improver (hydrocarbon-based liquid fuel). The compatibilizer has molecular structure characteristics that enable it to interact with both components, facilitating molecular-level mixing. This mediator approach resolves the contradiction by achieving both good macroscopic mixing and molecular-level compatibility, thereby improving combustion stability without relying solely on surfactants.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite fuel system consisting of three components: main fuel, combustion improver, and compatibilizer. This composite approach combines substances with complementary properties where the compatibilizer's molecular structure bridges the gap between the polar main fuel and non-polar combustion improver, achieving molecular-level mixing that enhances combustion stability beyond what surfactants alone can provide.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If temperature adjustment mechanism is used to maintain fuel properties, then fuel stability is maintained, but device complexity and cost increase

Engineering Contradiction:
Improvefuel stabilityVSAvoidtemperature adjustment mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent employs a self-service approach where the compatibilizer inherently maintains fuel stability through its molecular compatibility with both main fuel and combustion improver. The compatibilizer prevents phase separation and maintains mixing stability without requiring external temperature adjustment mechanisms. This eliminates the need for complex heating or cooling systems while maintaining fuel stability throughout storage and supply.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the chemical composition parameter by introducing the compatibilizer with specific molecular structure characteristics. This compositional change fundamentally alters the mixing behavior and stability characteristics of the fuel system, replacing the need for temperature control with inherent chemical stability. The compatibilizer's molecular properties enable stable mixing across a range of temperatures without requiring active temperature management.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves stable combustion by molecular-level mixing of fuels with a simple configuration, avoiding complex temperature maintenance systems and maintaining fuel stability during supply.

Implementation Method 1

mixing of the main fuel and the combustion improver at a molecular level has not been achieved

Methodology Applied
Scientific EffectMolecular-level mixing: Diffusion

Data Source

PatentUS20250290478A1Fuel supply device and engine system
Publication Date: 2025.09.18 YANMAR HLDG CO LTD
  • US20250290478A1 patent drawing
  • US20250290478A1 patent drawing
  • US20250290478A1 patent drawing

AI summary

A fuel supply device, which is applied to an engine system including an engine that operates with a mixed fuel composed of a main fuel such as ammonia or an alcohol and a combustion improver made from a hydrocarbon-based liquid fuel such as light oil, kerosene, or heavy oil and supplies the mixed fuel to the engine, mixes a compatibilizer, the main fuel, and the combustion improver to produce the mixed fuel.