Compensating Window Lens Selection for HMD Camera Focus

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Solution Overview

Problem

Conventional head-mounted displays (HMDs) face challenges in maintaining accurate camera focus due to variations in camera placement, leading to image distortions and reduced eye tracking precision, which are difficult to address without increasing manufacturing costs or HMD size.

Innovation Solution

The implementation of a compensating window system that dynamically selects the best lens from a plurality of options based on modulation transfer function measurements to correct tolerance-placement effects and boresight errors, using a mechanism such as a wheel or slider with varying diopters or a liquid lens, to optimize image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional HMDs use fixed camera placement, then manufacturing is simpler, but image focus accuracy deteriorates due to tolerance variations

Engineering Contradiction:
Improvecamera focus accuracyVSAvoidoptical system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements a dynamic lens selection system where multiple lenses with different diopter values can be switched based on measured focus requirements. The system dynamically determines which lens provides optimal focus for each camera unit and activates only that specific lens, transforming a static optical system into a dynamic one that adapts to manufacturing variations without requiring custom high-precision parts for each unit.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes optical parameters by selecting from multiple lenses with different diopter values (e.g., -2.00, -1.50, -1.00, -0.50, 0.00). This parameter variation allows the system to compensate for focus errors caused by camera placement tolerances, transforming the problem from one requiring precise manufacturing to one solved by parameter selection.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If custom high-tolerance parts are used to correct focus errors, then image quality improves, but manufacturing costs increase

Engineering Contradiction:
Improvecamera placement toleranceVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

Instead of requiring custom high-tolerance camera mounts, the system uses standard lenses with varying diopter parameters. This allows manufacturers to use conventional, lower-cost camera placement fixtures while achieving precise focus through lens selection rather than precision mechanical positioning.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates multiple copies of standard lenses with different optical properties (different diopter values) rather than creating custom precision-machined camera mounting structures. This approach is more economical because it replicates optical elements rather than requiring expensive custom mechanical components for each camera unit.

Inventive Principle:
Principle #26Copying

3Measurement precision

If lens curvature is increased to improve focus, then image sharpness improves, but distortion increases

Engineering Contradiction:
Improveimage sharpnessVSAvoidimage distortion
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The system applies local quality optimization by selecting the specific lens curvature that is appropriate for each camera unit's position. Rather than using a single high-curvature lens for all units (which would cause distortion), each camera receives a lens with locally optimized curvature matched to its specific placement, achieving sharpness without excessive distortion.

Inventive Principle:
Principle #3Local quality

4Manufacturing precision

If multiple lenses are provided for each camera, then focus accuracy improves, but device size increases

Engineering Contradiction:
Improvefocus accuracyVSAvoidHMD size
Core Design Contradiction:
Manufacturing precisionVSVolume of moving object

Solution Approach 1:

The system uses a dynamic switching mechanism that activates only one lens at a time for each camera based on measured focus requirements. This dynamic approach allows multiple lenses to be available in the system while ensuring that only the necessary subset is actively used, minimizing the space required compared to having all lenses simultaneously accessible to each camera.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for improved image capture and eye tracking accuracy by selecting the optimal lens, reducing the need for custom high-tolerance parts and maintaining HMD comfort and aesthetics, while enhancing the user's experience in artificial reality applications.

Implementation Method 1

receiving a captured image of a test target from a surface of an optical stack module. The captured image may be captured using a first lens

Methodology Applied
Scientific EffectLight: Light

Implementation Method 2

compensating window system that dynamically selects the best lens from a plurality of options based on modulation transfer function measurements to correct tolerance-placement effects and boresight errors

Methodology Applied
Scientific EffectOptical alignment correction:

Implementation Method 3

determine a modulation transfer function measurement for the captured image

Methodology Applied
Scientific EffectModulation transfer function measurement:

Data Source

PatentUS12177416B1Methods, apparatuses, and computer program products for compensating window to correct alignment error or user-specific effects
Publication Date: 2024.12.24 META PLATFORMS INC
  • US12177416B1 patent drawing
  • US12177416B1 patent drawing
  • US12177416B1 patent drawing

AI summary

Methods, apparatuses, and systems for using a compensating window to correct tolerance-placement effects on camera focus are provided. The system may receive a first captured image of a first test target from a surface of a target plane. The first captured image may be captured using a first lens of a camera. The system may determine a first modulation transfer function measurement for the first captured image. The system may determine that the first modulation transfer function measurement is within a threshold measurement. The system may send an alert indicative that the first lens is within the threshold measurement.