Complementary Gripper Arms for Sample Tube Rack Handling
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Solution Overview
Problem
Manual handling of sample tube racks, especially when numerous, becomes difficult due to their size and geometry, leading to inefficiencies and potential accidents during storage and transportation in laboratory settings.
Innovation Solution
A laboratory system with a gripper having complementary gripper arms to securely grip sample tube racks of specific geometries, and alignment elements to ensure correct placement on rack positioning areas, facilitating automated and secure handling.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual handling of sample tube racks is used, then flexibility and adaptability are maintained, but handling efficiency decreases and risk of accidents increases
Solution Approach 1:
The automated handling system performs rack manipulation tasks autonomously without requiring manual intervention. The gripper device with complementary gripping surfaces automatically grasps, transports, and positions racks, allowing the system to serve itself rather than relying on human operators for repetitive handling tasks.
Solution Approach 2:
The patent replaces manual mechanical handling with an automated mechanical gripper system. The gripper device uses mechanically complementary surfaces to engage with corresponding rack features, substituting human hand operations with a controlled mechanical system that can safely and efficiently handle racks at operating heights.
2Productivity
If automated handling with generic gripper is used, then handling efficiency improves, but reliability decreases due to inability to adapt to specific rack geometries
Solution Approach 1:
The gripper device features locally adapted gripping surfaces with specific geometries that match corresponding features on the rack surfaces. Rather than using a uniform gripping mechanism, the patent implements customized contact surfaces at specific locations on the gripper arms that complement the unique geometry of each rack type, ensuring reliable engagement.
Solution Approach 2:
The patent employs asymmetric gripping surfaces on the gripper arms that correspond to the asymmetric geometry of the rack surfaces. The complementary asymmetric features enable selective and secure gripping of racks with specific geometries, preventing slippage or misalignment that would occur with symmetric or generic gripping mechanisms.
3Manufacturing precision
If proper alignment of racks is ensured, then handling precision improves, but device complexity increases due to alignment mechanisms
Solution Approach 1:
The alignment element uses asymmetric geometric features including inclined surfaces and complementary shapes that naturally guide the rack into proper alignment during the placement process. The asymmetric geometry of the alignment element corresponds to the asymmetric rack surfaces, creating self-aligning contact that ensures precise positioning without requiring complex active alignment mechanisms.
Solution Approach 2:
The alignment element enables the rack to self-align during placement through its geometric features. As the rack is positioned on the alignment element, the complementary asymmetric surfaces automatically guide the rack into the correct orientation and position, eliminating the need for external alignment adjustments or complex control systems.
Data Source
AI summary
A laboratory system for handling sample tube racks, an alignment element for sample tube racks and a rack tray receiver assembly are disclosed. The laboratory system to handle laboratory sample tube racks includes a robotic arm (220) with a gripper (222) for gripping primary racks (PR), the primary racks (PR) to be handled include a first end surface (76) and a second end surface (78), the first end surface (76) having a first surface geometry and the second end surface (78) having a second surface geometry, and the gripper (222) includes a first gripping arm (226) and a second gripping arm (228), with the first gripping arm (226) having a gripping surface being complementary to the first surface geometry, and the second gripping arm (228) having a gripping surface being complementary to the second surface geometry.


