Complementary Model for Load Distribution in Transport Vehicles

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods cannot specify the three-dimensional position of a transport object in a drop target, limiting the accuracy of load distribution and balance in transport vehicles.

Innovation Solution

A method for producing a complementary model that acquires distribution information and incomplete distribution information as a dataset for learning, training the model to estimate the complete distribution information from incomplete data, thereby specifying the three-dimensional position of the transport object.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the center of gravity position is determined using weighting sensor output, then the center of gravity position can be calculated, but the three-dimensional position of the transport object in the drop target cannot be specified

Engineering Contradiction:
Improvethree-dimensional position specificationVSAvoiddistribution information completeness
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent uses a complementary model that learns from paired data (complete distribution information and corresponding incomplete distribution information) to generate complete distribution information from incomplete sensor data. This copying approach allows the system to infer missing spatial distribution details while maintaining the core measurement capability from the weighting sensor.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system performs preliminary learning by training the complementary model on paired datasets before actual measurement. During operation, the trained model then automatically complements incomplete distribution information from sensor inputs, enabling three-dimensional position specification without requiring additional complex sensors during the actual measurement process.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If complete distribution information is obtained through additional sensors, then three-dimensional position can be specified, but the device complexity increases

Engineering Contradiction:
Improvedistribution specification accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces additional mechanical sensors with an information-processing approach. Instead of physically adding sensors to capture complete three-dimensional distribution data, the system uses a complementary model that processes incomplete sensor data through machine learning to infer the complete distribution, thereby avoiding the complexity of additional hardware.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The complementary model acts as an intermediary between the simple weighting sensor data and the required complete three-dimensional distribution information. This intermediary component translates incomplete sensor readings into complete distribution maps, eliminating the need for direct complex sensor systems while maintaining measurement precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250037306A1Method for producing complementary model
Publication Date: 2025.01.30 KOMATSU LTD
  • US20250037306A1 patent drawing
  • US20250037306A1 patent drawing
  • US20250037306A1 patent drawing

AI summary

A method for producing a complementary model includes acquiring distribution information and incomplete distribution information as a dataset for learning and training the complementary model using the dataset. The distribution information indicates a distribution of an amount of a transport object in a drop target of a work machine, and the incomplete distribution information is information from which some values of the distribution information are missing. The complementary model is trained using the dataset such that when the incomplete distribution information is used as an input value, the complementary model complements the missing values and outputs the distribution information an output value.