Component Failure Prediction Using ML Inference Models

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing data processing systems face challenges in predicting and managing component failures, leading to reduced performance and increased downtime due to the inability to accurately forecast the mean time to first failure (MTFF) of hardware components, which affects operational goals and maintenance costs.

Innovation Solution

A data processing system manager utilizes machine learning-based inference models to analyze log data and component specifications to predict MTFF, enabling proactive remediation actions such as scheduled replacements based on predicted deviations from nominal failure times, thereby improving system resilience and uptime.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional failure prediction methods are used, then system complexity is reduced, but prediction accuracy and reliability of failure timing deteriorate

Engineering Contradiction:
Improveprediction accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces machine learning inference models as intermediary components between log data and failure predictions. These models process and analyze log data to extract meaningful patterns, serving as a mediator that transforms raw data into actionable failure predictions without requiring complex direct analysis systems

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces traditional mechanical or rule-based failure prediction methods with machine learning-based inference models. This substitution enables more accurate predictions by using algorithms that can learn from historical data patterns, rather than relying on predefined thresholds or simple monitoring mechanisms

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If proactive component replacement is implemented, then system uptime and reliability are improved, but maintenance costs and operational complexity increase

Engineering Contradiction:
Improvesystem uptimeVSAvoidmaintenance complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements preliminary action by predicting component failures before they occur and scheduling replacements in advance. The system analyzes log data to identify components at risk of failure, then proactively schedules maintenance activities before actual failures happen, preventing downtime rather than reacting to it

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent establishes a feedback loop where log data from system operations continuously feeds into inference models that predict failure risks. These predictions then feed back into maintenance scheduling decisions, creating a closed-loop system that continuously improves reliability based on actual system performance data

Inventive Principle:
Principle #23Feedback

3Measurement precision

If detailed log analysis is performed, then prediction accuracy is improved, but data processing time and computational resources increase

Engineering Contradiction:
Improvedeviation detection accuracyVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent extracts only the most relevant features and patterns from log data that are critical for failure prediction. Rather than analyzing all log data in detail, the inference models identify and extract key indicators of component health and failure risk, reducing processing requirements while maintaining prediction accuracy

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transforms raw log data into meaningful parameters and metrics that are optimized for failure prediction. By changing the representation of data from raw logs to structured features, the system enables more efficient processing while improving the accuracy of deviation detection from expected failure patterns

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12099417B1System and method for detecting deviation of component life expectancy against mean time to first failure
Publication Date: 2024.09.24 DELL PROD LP
  • US12099417B1 patent drawing
  • US12099417B1 patent drawing
  • US12099417B1 patent drawing

AI summary

Methods and systems for managing data processing systems are disclosed. A data processing system may include and depend on the operation of hardware and/or software components. To manage the operation of the data processing system, a data processing system manager may obtain logs for components of the data processing system. The logs may record information that describe and reflect the historical and/or current operation of these components. Inference models may be implemented to predict likely future component failures (e.g., a predicted mean time to first failure (MTFF) of the components) using information recorded in the logs and component specification information from component vendors. The likely future component failures may be analyzed to reduce the likelihood of the data processing system becoming impaired.