Component Fault Tree Analysis for Dormant System Failure States

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Solution Overview

Problem

Current safety assurance methods for complex systems, such as aerospace and automotive, face challenges in identifying dormant system failure states, which are not immediately evident and require significant manual effort, leading to potential hazards and errors.

Innovation Solution

A computer-implemented method using a component fault tree (CFT) to model multi-component control or actuator systems, correlating operational and diagnostic failure events to identify dormant and non-dormant system failure states, facilitating automatic detection and optimization of diagnostic measures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual identification of dormant system failure states is performed based on system design information, then complete identification of failure states can be achieved, but the effort and time required increase drastically with system complexity

Engineering Contradiction:
Improveidentification completenessVSAvoididentification time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical analysis with automated computer-based analysis. The system automatically generates fault trees from system design information and performs correlation analysis between operational and diagnostic failure events, eliminating the need for manual identification while maintaining completeness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a virtual model (fault tree) that copies the system's failure behavior. By analyzing this copied representation rather than the physical system directly, the method enables automated identification of dormant failure states without manual intervention.

Inventive Principle:
Principle #26Copying

2Reliability

If manual identification of dormant system failure states is performed, then comprehensive safety analysis can be conducted, but errors may occur due to human factors

Engineering Contradiction:
Improvesafety analysis qualityVSAvoidhuman error
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces human analysts with automated computer-based analysis. The system programmatically correlates operational and diagnostic failure events, eliminating human errors such as oversight, fatigue, or inconsistency while maintaining thorough safety analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system performs self-analysis by automatically generating fault trees and identifying dormant failure states without human intervention. The computer-based method serves itself to conduct the safety analysis, eliminating the need for human analysts and their associated errors.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If manual specification of diagnostic measures is performed, then tailored diagnostic solutions can be developed, but significant effort and potential errors are required

Engineering Contradiction:
Improvediagnostic measure customizationVSAvoiddiagnostic specification complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces manual specification of diagnostic measures with automated computer-based generation. The system automatically determines appropriate diagnostic measures based on the correlated failure events, maintaining adaptability to different systems while eliminating the complexity and errors of manual specification.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system performs preliminary analysis by automatically generating fault trees and identifying failure states before diagnostic measures need to be specified. This preliminary automated work provides the foundation for automatically determining appropriate diagnostic measures, reducing the complexity of the specification process.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3416013B1Safety assurance using fault trees for identifying dormant system failure states
Publication Date: 2019.07.24 SIEMENS AG
  • EP3416013B1 patent drawingFigure 1~2
  • EP3416013B1 patent drawingFigure 3
  • EP3416013B1 patent drawingFigure 4

AI summary

Techniques of safety assurance using fault trees for identifying dormant system failure states are descried. According to the invention, both, operational failure events, as well as diagnostic failure events are included in a fault tree and the operational failure events are then correlated with the diagnostic failure events. This enables to identify the dormant system failure states. In embodiments, a component fault tree is used.