Composite Anode Structure for Stable All-Solid Secondary Batteries

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Solution Overview

Problem

Lithium batteries with liquid electrolytes are prone to fires and explosions due to short circuits, posing safety risks, especially in automotive applications. All-solid secondary batteries using solid electrolytes offer improved safety but face challenges in volume changes during charging and discharging, affecting cycling performance.

Innovation Solution

The development of an all-solid secondary battery with a composite anode active material that includes a first metal oxide represented by MaOb (0<a≤3 and 0<b<4) and a carbon-based material, where the metal oxide is dispersed within the carbon-based material matrix, enhancing flexibility and uniform distribution, thereby reducing volume changes and irregular electrode reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If solid electrolytes are used instead of liquid electrolytes, then safety is improved, but volume changes during charging and discharging occur

Engineering Contradiction:
ImprovesafetyVSAvoidvolume changes
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent employs a composite anode active material consisting of metal oxide particles (MaOb) dispersed within a carbon-based material matrix. This composite structure allows the carbon matrix to accommodate volume changes during lithium insertion/extraction while the metal oxide provides high capacity, thus resolving the contradiction between safety and volume stability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If solid electrolytes are used instead of liquid electrolytes, then safety is improved, but cycling performance deteriorates

Engineering Contradiction:
ImprovesafetyVSAvoidcycling performance
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The composite anode active material with metal oxide dispersed in carbon-based matrix provides both high capacity and good cycling stability. The carbon matrix ensures structural integrity during repeated charging/discharging cycles, while the metal oxide contributes to high energy density, thus improving cycling performance while maintaining safety.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent creates a heterogeneous structure where metal oxide particles are distributed within the carbon matrix, allowing different regions to perform different functions: the carbon matrix provides structural stability and conductivity, while the metal oxide provides high capacity. This local differentiation resolves the cycling performance issue.

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If metal oxide is used as anode active material, then energy density is improved, but volume changes and irregular electrode reactions increase

Engineering Contradiction:
Improveenergy densityVSAvoidvolume changes
Core Design Contradiction:
Quantity of substanceVSVolume of stationary object

Solution Approach 1:

The composite structure combines metal oxide (providing high energy density) with carbon-based material (providing structural stability). The carbon matrix acts as a buffer that accommodates volume expansion/contraction of metal oxide during lithium insertion/extraction, preventing irregular electrode reactions while maintaining high capacity.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250132309A1All-solid secondary battery
Publication Date: 2025.04.24 SAMSUNG SDI CO LTD
  • US20250132309A1 patent drawing
  • US20250132309A1 patent drawing
  • US20250132309A1 patent drawing

AI summary

Disclosed is an all-solid secondary battery including a cathode layer, an anode layer, and a solid electrolyte layer between the cathode layer and the anode layer, the cathode layer including a cathode current collector and a cathode active material layer on one surface of the cathode current collector, the anode layer including an anode current collector and a first anode active material layer on one surface of the anode current collector, the first anode active material layer including a first anode active material and a second anode active material, and the first anode active material including a first composite anode active material, wherein the first composite anode active material includes a first metal oxide represented by MaOb (0&lt;a≤3 and 0&lt;b&lt;4, wherein if a is 1, 2, or 3, b is not an integer) and a carbon-based material, the first metal oxide is provided within a matrix of the carbon-based material.