Composite Cantilevered Balcony Thermal Insulation

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Solution Overview

Problem

Conventional balconies in buildings inadequately address heat transfer issues, leading to energy inefficiency, and existing solutions like thermal breaks or composite insulation are costly and complex to implement.

Innovation Solution

The use of composite materials for cantilevered balconies with low thermal mass, anchored to building slabs using composite supporting structures and ribs, providing insulation and reducing weight, facilitates efficient heat transfer reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional concrete balconies are used, then structural strength and durability are ensured, but heat transfer through the balcony increases leading to energy inefficiency

Engineering Contradiction:
Improveheat transferVSAvoidstructural strength
Core Design Contradiction:
Loss of energyVSStrength

Solution Approach 1:

The balcony is constructed using composite materials consisting of a concrete base layer combined with an insulation layer containing air pockets or vacuum chambers. This composite structure reduces heat transfer while maintaining structural strength, as the concrete provides load-bearing capacity while the insulation layer thermally isolates the building from external temperature variations.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The insulation layer incorporates porous structures such as air pockets, cellular foam, or vacuum chambers that trap air or create thermal barriers. These porous materials significantly reduce thermal conductivity compared to solid concrete, thereby minimizing heat transfer while occupying minimal space within the balcony structure.

Inventive Principle:
Principle #31Porous materials

2Loss of energy

If thermal breaks or insulated steel structural members are installed to reduce heat transfer, then energy efficiency improves, but cost and complexity of the balcony substantially increase

Engineering Contradiction:
Improveheat transferVSAvoidbalcony complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The structural base and insulation function are merged into a single integrated composite balcony structure. The concrete base layer and insulation layer are constructed together as one unit, eliminating the need for separate thermal break components or insulated steel members that would add complexity and cost to the system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The composite balcony structure simultaneously performs multiple functions: the concrete base provides structural strength and load-bearing capacity, while the integrated insulation layer provides thermal isolation. This multi-functional design eliminates the need for separate specialized components, reducing both complexity and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If composite materials with low thermal mass are used, then heat transfer and overall weight are reduced, but manufacturing cost and production complexity increase

Engineering Contradiction:
Improveheat transferVSAvoidmanufacturing ease
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The insulation layer is pre-formed or pre-positioned within the balcony structure during the pouring or construction phase. By integrating the insulation material into the manufacturing process rather than adding it as a separate post-construction layer, the overall manufacturing complexity is minimized while achieving the desired thermal performance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The use of composite materials allows the insulation to be embedded within or combined with the structural concrete in a single manufacturing process. This integration simplifies production compared to assembling separate components, as the composite can be cast or formed as one unit, reducing labor and assembly complexity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces heat transfer and overall weight, offering a cost-effective and efficient alternative to conventional balconies by utilizing prefabricated composite materials that meet building code requirements.

Implementation Method 1

Composite materials provide a layer of insulation in construction... Composite materials having low thermal mass reduces thermal transfer to buildings

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS8776448B2Composite cantilevered balcony
Publication Date: 2014.07.15 6761381 CANADA INC
  • US8776448B2 patent drawing
  • US8776448B2 patent drawing
  • US8776448B2 patent drawing

AI summary

A balcony assembly for attachment to a load-bearing structure of a building is provided. The assembly has a plate of low thermal mass composite material such as fiberglass. A supporting structure attached to the plate provides rigidity. An anchor is configured to attach one side of the balcony assembly to a floor of the building in a cantilevered arrangement. The balcony assembly is useful in minimizing heat transfer through concrete floor slabs, and has the added benefit of reducing the overall weight of the balcony, which in turn allows lighter construction of the building.