Composite Battery Electrolyte for Leak and Ignition Resistance

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Solution Overview

Problem

Commercially available lithium secondary batteries face safety issues such as leakage, ignition, and explosion due to sudden environmental changes, and there is a need for improved mechanical properties and high-temperature stability in secondary battery electrolytes.

Innovation Solution

An electrolyte for a secondary battery comprising a lithium salt, a composite membrane made of a sintered inorganic electrolyte, and a flame retardant polymer, with a strength ranging from ASTM standard 2B to 5B, and porosity of 10% to 40%, which includes a phosphorus-containing functional group and fluorine atoms to enhance mechanical and electrochemical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid electrolytes are used in lithium secondary batteries, then high ionic conductivity is achieved, but safety issues such as leakage, ignition, and explosion occur due to sudden environmental changes

Engineering Contradiction:
ImprovesafetyVSAvoidleakage, ignition, and explosion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the physical state of the electrolyte from liquid to solid by incorporating a solid electrolyte membrane, fundamentally altering the parameters of the electrolyte system to eliminate leakage and improve safety while maintaining ionic conductivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system combining a solid electrolyte membrane with flame retardant polymer and lithium salt, integrating multiple materials with complementary properties to achieve both safety and electrochemical performance

Inventive Principle:
Principle #40Composite materials

2Reliability

If solid-state electrolytes are used to enhance stability, then ignition and explosion resistance improve, but mechanical properties and high-temperature stability need improvement

Engineering Contradiction:
Improvestability against ignition and explosionVSAvoidmechanical properties
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent develops a composite structure where the solid electrolyte membrane is combined with flame retardant polymer and lithium salt, creating a composite material that simultaneously provides mechanical strength, thermal stability, and ionic conductivity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies flame retardant polymer specifically to the solid electrolyte membrane structure, concentrating fire-resistant properties where needed while maintaining the overall mechanical integrity of the electrolyte system

Inventive Principle:
Principle #3Local quality

3Temperature

If flame retardant polymer is added to solid electrolyte membrane, then high-temperature stability and self-extinguishing properties improve, but the ratio of flame retardant polymer to inorganic electrolyte must be optimized

Engineering Contradiction:
Improvehigh-temperature stabilityVSAvoidcomposition ratio optimization
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent optimizes the volume ratio parameter of flame retardant polymer to inorganic electrolyte (0.01 to 0.3), finding the optimal balance that achieves high-temperature stability and self-extinguishing properties while maintaining electrochemical performance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte exhibits improved mechanical properties, self-extinguishing properties, and high-temperature stability, enhancing safety and electrical characteristics of lithium secondary batteries.

Implementation Method 1

a composite membrane including a sintered body of an inorganic electrolyte

Methodology Applied
Scientific EffectSintering: Sintering

Implementation Method 2

a flame retardant polymer... self-extinguishing properties

Methodology Applied
Scientific EffectFlame retardancy:

Implementation Method 3

high-temperature stability, ignition stability and flame retardancy

Methodology Applied
Scientific EffectThermal energy absorption: Heat Sink

Implementation Method 4

electrolyte for a secondary battery... lithium salt... electrochemical stability

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentEP4679550A1Electrolyte for secondary battery, manufacturing method therefor, and lithium secondary battery comprising same
Publication Date: 2026.01.14 SK ON CO LTD
  • EP4679550A1 patent drawingFigure 1~2
  • EP4679550A1 patent drawing
  • EP4679550A1 patent drawing

AI summary

An electrolyte for a secondary battery according to embodiments of the present disclosure may include a lithium salt, a composite membrane including an inorganic electrolyte, and a flame retardant polymer. A secondary battery according to embodiments of the present disclosure may include a cathode, an anode disposed to face the cathode, and an electrolyte layer disposed between the cathode and the anode which includes the electrolyte for a secondary battery.