Composite Battery Parallel Cell Encapsulation

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Solution Overview

Problem

The increasing power consumption of electronic devices due to enhanced functions necessitates higher battery capacity, but existing solutions with multiple independent batteries occupy internal space and reduce energy density due to multiple folded edges and complex tab connections.

Innovation Solution

A composite battery design featuring multiple battery cells connected in parallel and encapsulated in a single film, with a common tab and protection plate configuration to reduce internal resistance, improve charging efficiency, and optimize space utilization by minimizing folded edges and tab connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple independent batteries are used to increase battery capacity, then the battery capacity increases, but the internal space is occupied and energy density decreases due to multiple folded edges and complex tab connections

Engineering Contradiction:
Improvebattery capacityVSAvoidinternal space occupation
Core Design Contradiction:
Quantity of substanceVSVolume of stationary object

Solution Approach 1:

Multiple battery cells are merged into a single encapsulation film structure, sharing common protection plates and tabs. This integration reduces the number of separate folded edges and tab connections, thereby decreasing internal space occupation while maintaining increased battery capacity through parallel connection of multiple cells.

Inventive Principle:
Principle #5Merging (Combining)

2Quantity of substance

If multiple independent batteries are used to increase battery capacity, then the battery capacity increases, but energy density decreases due to multiple folded edges and complex tab connections

Engineering Contradiction:
Improvebattery capacityVSAvoidfolded edges and tab connections
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent combines multiple battery cells under a single encapsulation film with shared protection plates and tabs. This merging approach reduces the number of folded edges and tab connections compared to using multiple independent batteries, thereby decreasing device complexity while achieving higher battery capacity through parallel cell configuration.

Inventive Principle:
Principle #5Merging (Combining)

3Quantity of substance

If multiple battery cells are connected in parallel and encapsulated in a single film, then energy density and battery capacity increase by reducing space occupation, but manufacturing complexity may increase

Engineering Contradiction:
Improvebattery capacityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The battery system is segmented into multiple individual battery cells that are then integrated into a unified encapsulation film structure. This segmentation approach allows each cell to be manufactured independently using standard processes, while the final integration step creates the space-efficient parallel configuration, balancing manufacturing ease with improved energy density.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20210249641A1Composite battery and electronic device
Publication Date: 2021.08.12 BEIJING XIAOMI MOBILE SOFTWARE CO LTD
  • US20210249641A1 patent drawing
  • US20210249641A1 patent drawing
  • US20210249641A1 patent drawing

AI summary

The present disclosure relates to a composite battery and an electronic device. The composite battery includes: an encapsulation film; and a plurality of battery cells that are connected with one another in parallel, and are encapsulated in the encapsulation film.