Composite Cable Signal Superposition for Reduced Diameter

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The increasing number of signal lines in composite cables for electric brakes leads to a larger cable diameter, making it difficult to accommodate them in vehicle architectures, particularly in designs where space is limited.

Innovation Solution

Integrating the signal lines for the wheel velocity sensor and motor sensor into a single superimposed signal and connecting the wheel velocity sensor directly to the subsidiary electronic control unit, allowing the main electronic control unit to read information prioritized by importance, thereby reducing the cable diameter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the number of signal lines in the composite cable is increased to accommodate more sensors and improve control function, then the control function and measurement capability are improved, but the cable diameter becomes too large to be disposed in the vehicle

Engineering Contradiction:
Improvecontrol functionVSAvoidcable diameter
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent combines multiple signal lines (motor control signals and wheel velocity sensor signals) into a single composite cable by using a multi-core cable structure where multiple functions are integrated into one cable assembly, thereby reducing the overall space requirement while maintaining all necessary communication channels

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The composite cable is designed to serve multiple functions simultaneously - it carries both motor control signals and wheel velocity sensor signals through a single cable structure, making the cable a multi-functional component that addresses multiple communication needs without requiring separate cables for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11338746B2Automobile architecture
Publication Date: 2022.05.24 SUMITOMO WIRING SYSTEMS LTD
  • US11338746B2 patent drawing
  • US11338746B2 patent drawing
  • US11338746B2 patent drawing

AI summary

An automobile architecture includes a composite cable, a main electronic control unit, a subsidiary electronic control unit, a motor sensor, and a wheel velocity sensor. In the architecture, the composite cable connects the main electronic control unit and the subsidiary electronic control unit, and the motor sensor and the wheel velocity sensor are connected to the subsidiary electronic control unit.