Electronegativity-Tuned Composite Catalyst for Humid Air Purification

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Solution Overview

Problem

Existing air purification technologies using adsorbents face issues such as secondary pollution, require separate regeneration processes, and have short replacement cycles, especially in moist conditions, and catalyst-based methods lack efficiency and stability.

Innovation Solution

A composite catalyst comprising a carrier with a first metal oxide, a second metal supported on the carrier, and a third metal oxide, where the electronegativity of the first metal is less than or equal to that of the third metal, enhancing pollutant decomposition and removal performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If adsorbents are used to remove gas pollutants, then pollutant removal is achieved, but secondary pollution occurs due to desorption and regeneration processes are required

Engineering Contradiction:
Improvepollutant removalVSAvoidsecondary pollution
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The invention changes the fundamental mechanism from physical adsorption to catalytic decomposition. By using catalysts with specific electronegativity relationships (first metal oxide carrier with second metal and third metal oxide, where electronegativity of first metal ≤ electronegativity of third metal), the system transforms pollutants into harmless substances through chemical reactions rather than temporary adsorption, eliminating desorption and secondary pollution

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The catalyst system promotes oxidation reactions that completely decompose organic pollutants into CO2 and H2O. The metal oxide components act as oxygen carriers and active sites, accelerating the oxidation process to achieve complete pollutant degradation without leaving residual harmful substances that would cause secondary pollution

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

2Object-affected harmful factors

If adsorbents are used for pollutant removal, then initial purification performance is achieved, but performance deteriorates rapidly in moist conditions and replacement cycles are short

Engineering Contradiction:
Improvepurification performanceVSAvoidperformance stability in moist conditions
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The invention transitions from adsorption-based to catalysis-based pollutant removal. The catalyst system maintains stable performance in moist conditions because catalytic decomposition reactions are not inhibited by humidity the way adsorption processes are. The metal oxide catalysts maintain their active sites and catalytic activity even in high humidity environments, ensuring reliable long-term operation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The catalyst comprises a composite structure with a first metal oxide carrier and second and third metal oxides with specific electronegativity relationships. This composite catalyst design enhances stability and resistance to moisture deactivation, maintaining consistent purification performance over extended periods compared to single-component adsorbents

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If adsorbents are used for pollutant removal, then initial purification capacity is achieved, but separate regeneration processes are required

Engineering Contradiction:
Improvepollutant removal capacityVSAvoidregeneration process requirements
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The invention changes the removal mechanism from reversible adsorption to irreversible catalytic decomposition. Pollutants are converted into harmless CO2 and H2O through oxidation reactions catalyzed by the metal oxide system, eliminating the need for desorption and regeneration processes. The catalyst maintains its activity continuously without requiring thermal treatment or other regeneration steps

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The catalyst system operates continuously without external intervention for regeneration. The catalytic decomposition process is self-sustaining, converting pollutants directly into harmless substances that are discharged with the purified air stream, eliminating the need for separate regeneration equipment and processes

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite catalyst provides improved pollutant decomposition and removal efficiency with reduced secondary pollution and no need for regeneration, maintaining high performance in various conditions.

Implementation Method 1

technologies adopting methods of removing pollutants in the air with various catalysts, or decomposing/converting pollutants in the air into harmless substances

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20250222436A1Composite catalyst, air purification device including the same, and method of preparing the composite catalyst
Publication Date: 2025.07.10 SAMSUNG ELECTRONICS CO LTD
  • US20250222436A1 patent drawing
  • US20250222436A1 patent drawing
  • US20250222436A1 patent drawing

AI summary

A composite catalyst, an air purification device including the same, and a method of preparing the composite catalyst, wherein the composite catalyst includes a carrier including an oxide of a first metal, a second metal supported on the carrier, and an oxide of a third metal supported on the carrier, wherein an electronegativity of the first metal is less than or equal to an electronegativity of the third metal.